Performance Evaluation of SHY-99 Coating for Carbon Steel Water-Cooler

2011 ◽  
Vol 399-401 ◽  
pp. 1886-1889
Author(s):  
Bing Chen ◽  
Xiao Li ◽  
Yu Guang Fan
Keyword(s):  
Carbon Steel ◽  
Cooling System ◽  
Test Methods ◽  
National Standards ◽  
Properties Of Coatings ◽  
Corrosion Properties ◽  
Immersion Testing ◽  
Curve Method ◽  
Water Cooler ◽  
Water Cooling System

Special SHY-99 anti-corrosion coatings are used for newly developed heat exchange equipment, to resist corrosion and leakage problem of carbon steel water-cooler. The anti-corrosion properties of coatings were examined with routine test methods, Scanning Electron Microscope (SEM), electro kinetic potential polarization curve method and immersion testing method. The results show that physical properties of coatings are in accordance with national standards, the microstructures of coatings are uniform and tight, the coatings are combined tightly with base metal, and the coatings show excellent corrosion resistance in water of water cooling system.

Anti-corrosion properties of oligoaniline modified silica hybrid coatings for low-carbon steel

2018 ◽  
Vol 235 ◽  
pp. 61-70 ◽  
Author(s):  
Yuwei Ye ◽  
Dawei Zhang ◽  
Zhiyong Liu ◽  
Wei Liu ◽  
Haichao Zhao ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Low Carbon Steel ◽  
Hybrid Coatings ◽  
Low Carbon ◽  
Modified Silica ◽  
Corrosion Properties ◽  
Silica Hybrid

Experimental study of the mechanical and corrosion properties of ethyl silicate resin applied on low carbon steel

2021 ◽  
Vol 2 (108) ◽  
pp. 68-74
Author(s):  
M. Ali ◽  
J.H. Mohmmed ◽  
A.A. Zainulabdeen
Keyword(s):  
Heat Treatment ◽  
Carbon Steel ◽  
Open Circuit Potential ◽  
Low Carbon Steel ◽  
Open Circuit ◽  
Treatment Temperature ◽  
Ethyl Silicate ◽  
Low Carbon ◽  
Corrosion Properties ◽  
Mixture Ratio

Purpose: This work aimed at evaluating the properties of the ethyl silicate-based coating that can be applied on low carbon steel. Design/methodology/approach: Two mixture ratio types (2:1, and 3:2) of resin and hardener respectively were used to prepared two specimen models (A and B). Findings: It found that some mechanical properties (tensile, hardness, and impact strength) of ethyl silicate resin were evaluated according to standard criteria. Research limitations/implications: The effect of heat treatments at various temperatures (100, 150, and 200°C) and holding at different times (10, 20 & 30) min on hardness was investigated. Practical implications: Moreover, an open circuit potential corrosion test with a solution of 3.5% Sodium Chloride at room temperature and 60°C was used to determine the corrosion resistance of low carbon steel specimens coated with the two mixture types. Originality/value: The effects of mixture ratios (for resin and hardener) and heat treatment conditions on properties of ethyl silicate-based coating were studied. From obtained results, acceptable values of tensile, hardness, and toughness were recorded. Increasing heat treatment temperature and holding time leads to enhance hardness for both model types. An open circuit potential (OCP) tests show that there is an enhancement of protective properties of ethyl silicate coatings with mixture type B in comparison with type A was achieved. Generally, the results indicate that specimen model B has higher properties as compared with specimen model A.

Preparation, characteristics and corrosion properties of α-Al2O3 coatings on 10B21 carbon steel by micro-arc oxidation

2019 ◽  
Vol 358 ◽  
pp. 637-645 ◽  
Author(s):  
Yankun Li ◽  
Minfang Chen ◽  
Wei Li ◽  
Qi Wang ◽  
Yansong Wang ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Corrosion Properties ◽  
Micro Arc Oxidation ◽  
Α Al2o3

scholarly journals Green Approach to Corrosion Inhibition of Carbon Steel by Fucus spiralis extract in 1 M HCl Medium

2021 ◽  
Vol 12 (5) ◽  
pp. 7075-7091
Keyword(s):  
Carbon Steel ◽  
Corrosion Inhibitor ◽  
Surface Characterization ◽  
Electrochemical Impedance ◽  
Electrochemical Techniques ◽  
Adsorption Model ◽  
Corrosion Properties ◽  
Uv Visible ◽  
Fucus Spiralis ◽  
Hcl Medium

The extract of Fucus spiralis (FS) was tested as a corrosion inhibitor of carbon steel in a 1M HCl medium. The anti-corrosion properties were analyzed by gravimetric and electrochemical techniques such as potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS). The surface characterization of carbon steel submerged in the optimal solution was carried out using UV-Visible, UV-Vis-NIR, and Optical microscopy analyses. Electrochemical and gravimetric results demonstrated that inhibitory efficiencies increase with increasing inhibitor concentration and the efficiency reaches 87% at a concentration of 0.5 g/L. According to Tafel extrapolated polarisation measurements, the FS also worked as a mixed-type corrosion inhibitor and changed the mechanism of anodic reactions. EIS analysis showed that a depressed capacitive loop dominates the Nyquist plot of impedance and enhances the polarization resistance (Rp) to 161.9 Ω cm2 with a reduction of the double layer capacity (Cdl) of carbon steel to 61.8 μF/cm2. This protection is assured by an adsorption mechanism based on the isothermal Langmuir adsorption model, which positively affects the thermodynamic parameters. UV-Visible, UV-Vis-NIR analyses exhibited that inhibitor decreases the iron oxides like hematite, Magnetite, and Goethite, Maghemite, Lepidocrocite, δ-FeOOH of the metal surface and delays the dissolution of the bare metal of iron to the ferrous ions, notably that optical morphology showed that FS extract decreases the aggressivity of HCl.

scholarly journals Features of CЕС technology for eco- and energytechnologies

2021 ◽  
pp. 89-96
Author(s):  
Mykola Sakhnenko ◽  
Hanna Karakurkchi ◽  
Tetiana Nenastina ◽  
Irina Yermolenko ◽  
Alla Korohodska
Keyword(s):  
Technological Process ◽  
Composite Coatings ◽  
Functional Materials ◽  
Modular Approach ◽  
Properties Of Coatings ◽  
Corrosion Properties ◽  
Energy Characteristics ◽  
Flexible Control ◽  
Energy Technologies ◽  
Time And Energy

Based on the analysis of the peculiarities of CEC formation, it is shown that their production and application is one of the world trends in functional electroplating and allows to solve a number of practical problems, in particular in the field of eco- and energy technologies. The deposition of polyfunctional CECs of cobalt with refractory metals was carried out from citrate-pyrophosphate electrolytes in galvanostatic and pulsed modes. The obtained composite coatings have a complex of increased mechanical and anti-corrosion properties, catalytic and photocatalytic activity, which determines the prospects for the use of the obtained thin-film materials in many industries. It is shown that the processes of formation of such multicomponent systems are very complex, a separate problem that needs to be solved is the organization of the technological process of CEC adapted to production needs. The scheme of organization of technological process on the basis of the modular approach which is based on results of complex researches of influence of quantitative characteristics of working electrolytes and modes of electrolysis on structure and properties of the synthesized coverings is developed. The generalized scheme of CEC technology reflects the sequence of generally accepted processes and operations in electrochemical production with the possibility of applying the modular principle of organization of galvanic sites and shops. Variability of technological schemes provides flexible control of the composition and properties of coatings by changing the time and energy characteristics of electrodeposition with insignificant adjustment of the quantitative and qualitative composition of electrolytes. The developed modular approach in the organization of technological process can be used as a basis for other electrochemical technologies of synthesis of functional materials.

Multi-Objective Optimization Analysis of Motor Cooling System in Articulated Dump Truck

2011 ◽  
Vol 383-390 ◽  
pp. 4715-4720
Author(s):  
Yan Zhang ◽  
Yan Hua Shen ◽  
Wen Ming Zhang
Keyword(s):  
Field Distribution ◽  
Cooling System ◽  
Dump Truck ◽  
Water Cooling ◽  
Multi Objective Optimization ◽  
Multi Objective ◽  
Pareto Optimal Set ◽  
Temperature And Pressure ◽  
Water Cooling System ◽  
Optimal Set

In order to ensure the reliable and safe operation of the electric driving motor of the articulated dump truck, water cooling system is installed for each motor. For the best performance of the water cooling system, not only the heat transfer should be enhanced to maintain the motor in relatively low temperature, but also the pressure drop in the water cooling system should be reduced to save energy by reducing the power consumption of the pump. In this paper, the numerical simulation of the cooling progress is completed and the temperature and pressure field distribution are obtained. The multi-objective optimization model is established which involves the cooling system structure, temperature field distribution and pressure field distribution. To improve the computational efficiency, the surrogate model of the simulation about the cooling process is established based on the Response Surface Methodology (RSM). After the multi-objective optimization, the Pareto optimal set is obtained. The proper design point, which could make the average temperature and pressure drop of the cooling system relative desirable, is chosen from the Pareto optimal set.

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