Correlation of Mechanical Properties of Cast Al 3xx Alloys to Processing Variables and Alloy Chemistry Using Regression Analysis and Artificial Neural Network Techniques

2012 ◽  
Vol 463-464 ◽  
pp. 439-443
Author(s):  
Daryoush Emadi ◽  
Musbah Mahfoud

The mechanical properties of aluminium alloy castings, such as EL%, YS and UTS, are controlled by the casting and heat treatment variables, alloy’s composition, and melt treatment. Despite the abundance of literature data, the large number of the controlling parameters has made it difficult to predict and model the mechanical properties by the conventional techniques. Another obstacle encountered when making such a prediction is the complex kinetics and interactions that exist among the many variables. The goal of this study was to develop Artificial Neural Network (ANN) and Multiple Regression models to predict the mechanical properties of A356 alloy from the processing variables. Several standard nonlinear regression and multi-layer ANN models were developed and trained using data from the literature and experimental results. Due to the complexity of A356’s solidification behaviour, the nonlinear regression produced results that were not as accurate as those produced by the ANN model. The results indicate that ANN is a suitable technique for predicting mechanical properties from alloy chemistry and processing variables.

2018 ◽  
Vol 7 (4.19) ◽  
pp. 778
Author(s):  
Abdul Kareem F. Hassan ◽  
Qahtan A. Jawad

This research involved a study of the heat treatment conditions effect on the mechanical properties of martensitic stainless steel type AISI 410. Heat treatment process was hardening of the metal by quenching at different temperature 900°C, 950°C, 1000°C, 1050°C and 1100°C, followed by double tempering at 200°C, 250°C, 300°C, 350°C, 400°C, 450°C, 500°C, 550°C, 600°C, 650°C and 700°C, were evaluated and study of some mechanical properties such as hardness, impact energy and properties of tensile test such as yield and tensile strength is carried out. Multiple outputs Artificial Neural Network model was built with a Matlab package to predict the quenching and tempering temperatures. Also, linear and nonlinear regression analyses (using Data fit package) were used to estimate the mathematical relationship between quenching and tempering temperatures with hardness, impact energy, yield, and tensile strength. A comparison between experimental, regression analysis and ANN model show that the multiple outputs ANN model is more accurate and closer to the experimental results than the regression analysis results. 


Materials ◽  
2019 ◽  
Vol 12 (5) ◽  
pp. 718 ◽  
Author(s):  
Xiaoyan Wu ◽  
Huarui Zhang ◽  
Haiyang Cui ◽  
Zhen Ma ◽  
Wei Song ◽  
...  

In this paper, an artificial neural network (ANN) model with high accuracy and good generalization ability was developed to predict and optimize the mechanical properties of Al–7Si alloys. The quantitative correlation formulas of the mechanical properties with Mg content and heat treatment parameters were established based on the transfer function and weight values. The relative importance of the input variables, Mg content and heat treatment parameters, on the mechanical properties of Al–7Si alloys were identified through sensitivity analysis. The results indicated that the mechanical properties of Al–7Si alloys were sensitive to Mg content and aging temperature. Then the individual and the combined influences of these input variables on the properties of Al–7Si alloys were simulated and the process parameters were optimized using the artificial neural network model. Finally, the proposed model was validated to be a robust tool in predicting the mechanical properties of the Al–7Si alloy by conducting experiments.


2010 ◽  
Vol 658 ◽  
pp. 145-148 ◽  
Author(s):  
Zhi Yu Chen ◽  
De Ning Zou ◽  
Jun Hui Yu ◽  
Ying Han

In this study, the effect of original thicknesses of plate, the thicknesses of plate after rolling and rolling reduction on the strength in 301 stainless steel was modeled by means of artificial neural network (ANN). The experimental data were collected to obtain training set and testing set. The normalization method was employed for avoiding over-fitting. The optimal ANN method architecture was determined by according to the trial and error procedure. The results of the ANN model were in good agreement with experimental data. As can be seen from the result, we believe that the neural network model can efficiently predict the relationship between mechanical properties and rolling reduction in 301 austenitic stainless steel.


2019 ◽  
Vol 12 (3) ◽  
pp. 248-261
Author(s):  
Baomin Wang ◽  
Xiao Chang

Background: Angular contact ball bearing is an important component of many high-speed rotating mechanical systems. Oil-air lubrication makes it possible for angular contact ball bearing to operate at high speed. So the lubrication state of angular contact ball bearing directly affects the performance of the mechanical systems. However, as bearing rotation speed increases, the temperature rise is still the dominant limiting factor for improving the performance and service life of angular contact ball bearings. Therefore, it is very necessary to predict the temperature rise of angular contact ball bearings lubricated with oil-air. Objective: The purpose of this study is to provide an overview of temperature calculation of bearing from many studies and patents, and propose a new prediction method for temperature rise of angular contact ball bearing. Methods: Based on the artificial neural network and genetic algorithm, a new prediction methodology for bearings temperature rise was proposed which capitalizes on the notion that the temperature rise of oil-air lubricated angular contact ball bearing is generally coupling. The influence factors of temperature rise in high-speed angular contact ball bearings were analyzed through grey relational analysis, and the key influence factors are determined. Combined with Genetic Algorithm (GA), the Artificial Neural Network (ANN) model based on these key influence factors was built up, two groups of experimental data were used to train and validate the ANN model. Results: Compared with the ANN model, the ANN-GA model has shorter training time, higher accuracy and better stability, the output of ANN-GA model shows a good agreement with the experimental data, above 92% of bearing temperature rise under varying conditions can be predicted using the ANNGA model. Conclusion: A new method was proposed to predict the temperature rise of oil-air lubricated angular contact ball bearings based on the artificial neural network and genetic algorithm. The results show that the prediction model has good accuracy, stability and robustness.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Zhonghui Thong ◽  
Jolena Ying Ying Tan ◽  
Eileen Shuzhen Loo ◽  
Yu Wei Phua ◽  
Xavier Liang Shun Chan ◽  
...  

AbstractRegression models are often used to predict age of an individual based on methylation patterns. Artificial neural network (ANN) however was recently shown to be more accurate for age prediction. Additionally, the impact of ethnicity and sex on our previous regression model have not been studied. Furthermore, there is currently no age prediction study investigating the lower limit of input DNA at the bisulfite treatment stage prior to pyrosequencing. Herein, we evaluated both regression and ANN models, and the impact of ethnicity and sex on age prediction for 333 local blood samples using three loci on the pyrosequencing platform. Subsequently, we trained a one locus-based ANN model to reduce the amount of DNA used. We demonstrated that the ANN model has a higher accuracy of age prediction than the regression model. Additionally, we showed that ethnicity did not affect age prediction among local Chinese, Malays and Indians. Although the predicted age of males were marginally overestimated, sex did not impact the accuracy of age prediction. Lastly, we present a one locus, dual CpG model using 25 ng of input DNA that is sufficient for forensic age prediction. In conclusion, the two ANN models validated would be useful for age prediction to provide forensic intelligence leads.


Electronics ◽  
2021 ◽  
Vol 10 (12) ◽  
pp. 1448
Author(s):  
Nam-Gyu Lim ◽  
Jae-Yeol Kim ◽  
Seongjun Lee

Battery applications, such as electric vehicles, electric propulsion ships, and energy storage systems, are developing rapidly, and battery management issues are gaining attention. In this application field, a battery system with a high capacity and high power in which numerous battery cells are connected in series and parallel is used. Therefore, research on a battery management system (BMS) to which various algorithms are applied for efficient use and safe operation of batteries is being conducted. In general, maintenance/replacement of multi-series/multiple parallel battery systems is only possible when there is no load current, or the entire system is shut down. However, if the circulating current generated by the voltage difference between the newly added battery and the existing battery pack is less than the allowable current of the system, the new battery can be connected while the system is running, which is called hot swapping. The circulating current generated during the hot-swap operation is determined by the battery’s state of charge (SOC), the parallel configuration of the battery system, temperature, aging, operating point, and differences in the load current. Therefore, since there is a limit to formulating a circulating current that changes in size according to these various conditions, this paper presents a circulating current estimation method, using an artificial neural network (ANN). The ANN model for estimating the hot-swap circulating current is designed for a 1S4P lithium battery pack system, consisting of one series and four parallel cells. The circulating current of the ANN model proposed in this paper is experimentally verified to be able to estimate the actual value within a 6% error range.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Abolghasem Daeichian ◽  
Rana Shahramfar ◽  
Elham Heidari

Abstract Lime is a significant material in many industrial processes, including steelmaking by blast furnace. Lime production through rotary kilns is a standard method in industries, yet it has depreciation, high energy consumption, and environmental pollution. A model of the lime production process can help to not only increase our knowledge and awareness but also can help reduce its disadvantages. This paper presents a black-box model by Artificial Neural Network (ANN) for the lime production process considering pre-heater, rotary kiln, and cooler parameters. To this end, actual data are collected from Zobahan Isfahan Steel Company, Iran, which consists of 746 data obtained in a duration of one year. The proposed model considers 23 input variables, predicting the amount of produced lime as an output variable. The ANN parameters such as number of hidden layers, number of neurons in each layer, activation functions, and training algorithm are optimized. Then, the sensitivity of the optimum model to the input variables is investigated. Top-three input variables are selected on the basis of one-group sensitivity analysis and their interactions are studied. Finally, an ANN model is developed considering the top-three most effective input variables. The mean square error of the proposed models with 23 and 3 inputs are equal to 0.000693 and 0.004061, respectively, which shows a high prediction capability of the two proposed models.


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