Influence of Contacting Pressure on Current Stability and Tribological Properties of CPMM Collector Materials against Cu/Cr Alloy under High Sliding Speed with Electric Current

2008 ◽  
Vol 51 ◽  
pp. 99-104
Author(s):  
Jian Li ◽  
Yong Zhen Zhang ◽  
Peng Li ◽  
Bao Shangguan ◽  
San Ming Du

Dry sliding tests with electric current were carried out on a pin-on-disc system tribometer in this study, where copper-base powder metallurgy material and copper alloy QCr0.5 were used as the pin and the disc respectively. The researches were aimed at exploring relation between tribological properties and current stability of the couple under different loads. The results indicate that the current stability and friction coefficient increases with current and load. Moreover, co-effect between the current stability and tribological behavior has been found, which behaves in the way that the higher the current stability, the higher dynamic current collection capability and tribological properties.

2020 ◽  
Vol 37 (1−2) ◽  
Author(s):  
SRIDHAR ATLA ◽  
Prasanna Lakshmi Kaujala

The aluminium metal matrix composite reinforced with ceramic material of Silicon carbide (SiC) has good mechanical properties. However, aluminium based ceramic composites require improvements in their lubrication and tribological properties. In this study an attempt is made in the development of a new material through powder metallurgy technique by the addition of Graphite, which acts as a solid lubricant. This work investigated the influence of graphite on the wear behaviour of Al 7075/SiC /X wt.% graphite(X=0, 5 and 10) hybrid composite. The investigation reveals the effectiveness of incorporation of graphite in the composite for gaining wear reduction. The Al 7075 (aluminium alloy 7075) reinforced with SiC –graphite were investigated. The composites were fabricated using powder metallurgy route. The microstructures, material combination, wear and friction properties were analysed by scanning electron microscopy, XRD, and pin-on-disc wear tester. The newly developed aluminium composite has significant improvements in tribological properties with a combination of 5% Silicon carbide (SiC) and 5% Graphite. The test reveals that sliding distance of 1000 m and sliding speed of 1.5 m/s with applied load of 5 N result in minimum wear loss of 0.01062g and coefficient of friction as 0.1278.


2013 ◽  
Vol 668 ◽  
pp. 3-8 ◽  
Author(s):  
Jian Rong Sun ◽  
Chang Sheng Li ◽  
Hua Tang ◽  
Zhi Cheng Guo ◽  
Jin Ying Zi Liu

The composites of Ni-W-Cr-Fe-Cu-MoS2-Graphite with nano-MoS2 were prepared by powder metallurgy. Its tribological properties were investigated using the UTM-2 Nano+Micro Tribometer from room temperature to 600°C. The effects of amount of MoS2 and Ni-W-Cr prealloy powder, load, and temperature on the tribological properties were investigated and discussed. The results indicated that the addition of 43~45wt.% Ni-W-Cr prealloy powder had a strengthening effect on the hardness, anti-press and tensile strength. The tensile strength of the composite decreases with the addition of Nano-MoS2 and graphite, and the friction coefficient decrease with increase of the additives over the wide temperature range of 25°C∼600°C. The friction coefficients and wear rates of the composites reach the optimization value at 2.5wt.% MoS2,While its wear rates increase with the increasing temperature and load.


2018 ◽  
Vol 175 ◽  
pp. 01031
Author(s):  
Wei Xu ◽  
Binghong Li

Gra./Cu composites and CNTs/Cu composites were respectively fabricated by powder metallurgy techniques. The experiments of high speed sliding with and without electric current were carried out to investigate their tribological behaviors. The results show that the friction coefficients and wear rates with electric current are higher than without electric current; under the same testing condition the friction coefficients and wear rates of CNTs/Cu are lower and the worn surfaces are more planar than Gra./Cu. CNTs can debase the effect of heat generating during sliding process on the composites. The tribological properties of CNTs/Cu composites are more excellent than Gra./Cu composites.


2012 ◽  
Vol 507 ◽  
pp. 191-195 ◽  
Author(s):  
Pavol Hvizdoš ◽  
Viktor Puchý ◽  
Daniel Drdlík ◽  
Jaroslav Cihlář

Alumina and both tetragonal and cubic zirconia based composites with various volume fractions of constituents as well as with addition of carbon nanofibers were prepared by EPD. Mechanical properties (hardness, Youngs modulus) were measured by depth sensing indentation methods and related to chemical composition. Tribological behavior was studied using pin-on-disc technique at room temperatures in air at dry sliding. Coefficient of friction and wear rates were measured, the types of wear regimes were observed and damage micromechanisms identified.


2014 ◽  
Vol 29 (7) ◽  
pp. 902-909 ◽  
Author(s):  
Liming Zou ◽  
Linju Zhou ◽  
Chao Yang ◽  
Shenguan Qu ◽  
Yuanyuan Li

Abstract


2020 ◽  
pp. 002199832096565
Author(s):  
Besma Sidia ◽  
Walid Bensalah

This article highlights the importance of the addition of Mollusc shell (MS) particles, as bio-filler, on the tribological behavior of high-density polyethylene (HDPE) matrix. The elaborated biocomposites are intended to be used as an orthopedic replacement biomaterial. Different mass content of MS (0, 5, 10, 15 and 20 wt. %) have been added to the HDPE matrix. FTIR analysis, crystallinity rate and Rockwell hardness of different bio-composites were performed. A reciprocating pin-on-disc tribometer was used to fulfil dry wear tests. FTIR analysis showed that the presence of MS particles improved the crystallinity of the HDPE phase. Adding to that, it was found that MS improved the hardness, friction coefficient and wear resistance of the HDPE polymer. In fact, by adding 5 wt. % of MS to the HDPE, good tribological properties were achieved. Scanning Electron Microscopy (SEM) was performed to investigate the wear morphology of biocomposites under dry condition. SEM images showed that the morphology of the worn surfaces had been improved by the addition of MS to the polymer. Finally, a wear scenario was proposed.


Author(s):  
F. F. Yusubov

In this study, friction and wear properties of friction composite materials which is developed by powder metallurgy methods was examined.The technological sequence such as grinding, dry mixing, pressing and sintering wereused in the manufacturing of materials. The tribological properties of the obtained specimens were studied on a vertical machine MMW-1 using the «pin-on-disc» mechanism. The optical microscope Amscope was used to analyze the wear surfaces.


2016 ◽  
Vol 68 (6) ◽  
pp. 665-670 ◽  
Author(s):  
Gülcan Toktaş ◽  
İmren Öztürk Yılmaz

Purpose The purpose of this study is to investigate the tribological properties of society of automotive engineers (SAE) 430B bronze-graphite composite, supplied in the form of machined and graphite embedded, used in sheet forming industry. Design/methodology/approach Pin-on-disc wear tests were performed under a constant normal load of 15 N and a sliding velocity of 60 mm/s. Due to the extended usage of Fe-based alloys in forming dies, pin materials were selected as cold work tool steel, gray and ductile irons. The weight losses of the disc (SAE 430B bronze-graphite composite) and the pins (Fe-based alloys) were measured separately under various sliding distances (5,000, 10,000 and 15,000 m). The average friction coefficients and wear tracks were obtained. Findings It is concluded that dry sliding behavior of SAE 430B bronze-graphite composite is the worst when operated with GGG-70 ductile iron due to its highest abrasive effect. The high hardness and nodular shape of graphite increased the abrasiveness of ductile iron. The improvement in wear resistance reached up to maximum 90 per cent and the degradation in friction coefficient was about 50 per cent by embedding graphite solids in bronze disc at dry sliding conditions. Originality/value Although the machined and graphite embedded bronze composites are indispensable parts of forming dies, there is no scientific knowledge on their dry sliding behavior.


Alloy Digest ◽  
1988 ◽  
Vol 37 (1) ◽  

Abstract CDA C18700 is a copper-base alloy containing lead (nominally 1.0%). The lead is added to impart free-cutting properties to the metal. Although the lead lowers the electrical conductivity of CDA C18700 slightly below that of tough-pitch copper, it still has high electrical conductivity well within the limits needed for most current-carrying requirements. Typical uses comprise electrical motor and switch parts, electrical connectors and screw-machine parts requiring high conductivity. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-533. Producer or source: Copper and copper alloy mills.


2012 ◽  
Vol 565 ◽  
pp. 615-620
Author(s):  
Bin Shen ◽  
Liang Wang ◽  
Su Lin Chen ◽  
Fang Hong Sun

The CVD diamond/diamond-like carbon composite film is fabricated on the WC-Co substrate by depositing a layer of Diamond-like Carbon film on the surface of conventional Micro- or Nano-crystalline diamond film. The hot filament chemical vapor deposition (HFCVD) method and vacuum arc discharge with a graphite cathode are adopted respectively to deposit the MCD/NCD and DLC films. A variety of characterization techniques, including filed emission scanning electron microscope (FE-SEM) and Raman spectroscopy are employed to investigate the surface morphology and atomic bonding state of as-deposited MCD/DLC and NCD/DLC composite film. The results show that both MCD/DLC and NCD/DLC composite films present similar surface morphology with the MCD and NCD films, except for scattering a considerable amount of small-sized diamond crystallites among the grain boundary area. The atomic-bonding state of as-deposited MCD/DLC and NCD/DLC composite films is determined by the top-layered DLC film, which is mainly consisted of amorphous carbon phase and no discernible sp3 characteristic peak can be observed from their Raman spectrum. Furthermore, the tribological properties of as-deposited MCD/DLC and NCD/DLC composite films is examined using a ball-on-plate reciprocating friction tester under both dry sliding and water-lubricating conditions, comparing with conventional DLC, MCD and NCD films. Silicon nitride balls are used as counterpart materials. For the CVD diamond/DLC composite films, the self-lubricating effect of top-layered DLC film is beneficial for suppressing the initial friction peak, as well as shortening the run-in period. The average friction coefficients of MCD/DLC and NCD/DLC composite films during stable sliding period are 0.07 and 0.10 respectively in dry sliding; while under water-lubricating condition, they further decreases to 0.03 and 0.07.


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