Finishing Characteristics in Barrel Finishing of Centrifugal Disc Type on Flow-Through System

2009 ◽  
Vol 76-78 ◽  
pp. 300-305 ◽  
Author(s):  
Koichi Kitajima ◽  
Akihiro Yamamoto ◽  
Shinji Takahashi ◽  
Masatomo Watanabe

For the improvement of the performance in centrifugal disc finishing, the flow-through system for supplying the compound solution is tried and its influences on finishing characteristics are experimentally investigated. Workpieces (22 mm in diameter and 15 mm in thickness) of plain carbon steel (S45C in JIS), aluminum alloy (A2017) and copper alloy (C3604) are finished with ceramic media (Equilateral triangular prism 6 mm in side and 5 mm in thickness). The conclusions are summarized as follows; The compound solution has more influences on finishing characteristics than plain water. It makes the relative stock removal larger and the surface roughness smaller than the water. The relative stock removal and the media weight loss on the flow-through system are larger than those on the batch system.

2007 ◽  
Vol 329 ◽  
pp. 279-284 ◽  
Author(s):  
Koichi Kitajima ◽  
Akihiro Yamamoto ◽  
Moriyasu Izawa

The speed-up of the disc rotation in dry centrifugal barrel finishing is done and its influence on finishing characteristics is experimentally examined. The workpiece is a sliced cold rolled bar of plain carbon steel (S45C in JIS, HB221). It is 32mm in diameter and finished to10mm in thickness by belt grinding. The equilateral triangular prism nylon media (1010mm, A#320) is used at 20vol% in media charging ratio. The disc rotation speed is increased up to 500min-1. By speeding up the disc rotation, the finishing speed improves, but the total efficiency decreases.


2011 ◽  
Vol 101-102 ◽  
pp. 909-912
Author(s):  
Guo Ying Zeng ◽  
Deng Feng Zhao

The three-dimensional vibratory strengthening and polishing technology was used to strengthen and polish aeroengine blades with complicated surfaces. At first, the principle of the strengthening and polishing process was introduced, which combined strengthening process with polishing process. Then, the technological parameters influenced on the surface quality were investigated. The principal variables were the media hardness, the frequency and amplitude of the vibration, and duration of the vibratory strengthening and polishing. The optimum parameters were obtained. Experimental results revealed that, after strengthening and polishing, the surface roughness of aeroengine blades was reduced from Ra0.35-0.5μm to Ra0.1-0.12μm, and fatigue strength was increased by approximately 50%.


1971 ◽  
Vol 11 (01) ◽  
pp. 57-62
Author(s):  
C.R. Kyle ◽  
R.L. Perrine

Abstract This paper reports on a simple theoretical analysis of dispersion in rapid flow through porous materials, giving a comparison of predicted results with experiments. The analytical model considers a pore structure which acts like a sequence of mixing cells, each coupled with a stagnant zone. Computed results compare very favorably with experimental observations on flow through a staggered matrix of cylinders. This, in turn, has been shown to behave the packed beds of spheres with corresponding properties. Agreement requires that values for certain theoretical parameters be fitted from the data The values required for these parameters are very reasonable. Development of parameters are very reasonable. Development of this approach could be useful for a number of related problems. Introduction The dispersion of two dynamically similar miscible liquids in laminar or turbulent flow through a porous material is a very complex process. However, it can be broken down into four process. However, it can be broken down into four basic mixing mechanisms:Molecular diffusion. Where the flow velocity is appreciable, or pore size is larger, diffusion is usually negligible. Molecular diffusion will not be discussed in this paper.Uneven fluid movement due to irregular pore geometry and inhomogeneities in the media. Both of these factors are difficult to treat, and are usually neglected in theoretical analysis.Uneven fluid movement due to velocity differences within the pores and passages. The zero-velocity boundary condition on each solid surface assures this type of mixing in both laminar and turbulent flow.Mixing by rotational flow, or by turbulent eddies within the pores or passages. The last two are both convective mixing processes and depend primarily upon the level of processes and depend primarily upon the level of energy dissipation in the media, as well as on the geometry of the system. In general as the velocity increases and the friction losses rise, so does the efficiency of the mixing process. Dispersion has been reviewed thoroughly by Perkins and Johnston and has been studied Perkins and Johnston and has been studied extensively by others. DIFFUSION MODEL OF DISPERSION The most commonly used mathematical model for dispersion in both laminar and turbulent flow is a diffusion-type equation (Refs. 1 or 5). The solution for a step function input with flow in the x-direction only, and with negligible lateral gradients, shows that an initial sharp interface degenerates into a broad mixing zone which grows approximately as the square root of the distance traveled. The solution also predicts a normal distribution for concentration as a function of distance. However, in most real systems "tailing" occurs, causing a skewed distribution. Usually the deviation is not serious and the diffusion equation may be used as a good approximation for the actual process. process. DISPERSION IN A TUBE Another simple model for laminar dispersion, neglecting molecular diffusion, is to consider a porous material as a bundle of capillary tubes. porous material as a bundle of capillary tubes. Sir Geoffrey Taylor showed that if one fluid in a capillary tube is displaced by another dynamically similar miscible fluid, the average concentration, C, at the tube exit is given by: 2C = (V /2V)p SPEJ P. 57


2000 ◽  
Author(s):  
Stephen E. Turner ◽  
Hongwei Sun ◽  
Mohammad Faghri ◽  
Otto J. Gregory

Abstract This paper presents an experimental investigation on nitrogen and helium flow through microchannels etched in silicon with hydraulic diameters between 10 and 40 microns, and Reynolds numbers ranging from 0.3 to 600. The objectives of this research are (1) to fabricate microchannels with uniform surface roughness and local pressure measurement; (2) to determine the friction factor within the locally fully developed region of the microchannel; and (3) to evaluate the effect of surface roughness on momentum transfer by comparison with smooth microchannels. The friction factor results are presented as the product of friction factor and Reynolds number plotted against Reynolds number. The following conclusions have been reached in the present investigation: (1) microchannels with uniform corrugated surfaces can be fabricated using standard photolithographic processes; and (2) surface features with low aspect ratios of height to width have little effect on the friction factor for laminar flow in microchannels.


Author(s):  
Kai Cheng ◽  
Yizhi Shao ◽  
Mitul Jadva ◽  
Rodrigo Bodenhorst

The paper presents an improved Preston equation, which aims to be part of the industrial application to abrasive flow machining. The equation will aid the engineers to optimise the process for desired surface roughness and edge tolerance characteristics on complex geometries in an intuitive and scientific manner. The methodology presented to derive the equation underpins the fundamental cutting mechanics of abrasive machining or polishing assuming all abrasive particles within the media are spherical as manufacturers defined. Further to derivation, full four factorial experimental trials and computational fluid dynamics simulation are implemented to generate the flow features of media on coupon to evaluate and validate the equation for its competency and accuracy on prediction of material removal. The modified Preston equation can significantly contribute to optimise the abrasive flow machining process, and will advantage the integrated machine design to predict better virtual surface roughness and material removal rates.


Author(s):  
Thomas G. Shepard ◽  
John Wentz ◽  
Tucker Bender ◽  
Derek Olmschenk ◽  
Alex Gutenberg

Abstract Flow conduits made via additive manufacturing, commonly referred to as 3-D printing, are of increasing interest for a variety of industrial applications due to the ability to create unique and conformal flow paths that would not be possible with other fabrication techniques. Fused filament fabrication (FFF) is an additive manufacturing technique that is seeing new interest in the creation of internal flow channels with its ability to print high-temperature polymers and soluble supports. Printing parameter choices in the FFF printing process result in surfaces that can have significant profile differences that may significantly impact the flow characteristics within the conduits. In this study, two print parameters were experimentally studied for turbulent water flow through circular pipes created by fused filament fabrication out of acrylonitrile butadiene styrene (ABS). The print layer orientation relative to the flow was investigated for printing layers parallel, perpendicular, and at 45 degrees from the flow axis. Layer thickness were varied from 0.254 mm to 0.330 mm and all channels were created using soluble support structures. Pressure drops were measured for fully developed flow through pipes with an inside diameter of 5 mm and Reynolds numbers up to 62,000. Results are presented in terms of relative pressure drops as well as the wall surface roughness that would lead to such impacts. These flow-determined grain surface roughnesses are then compared against measurements of print surface roughness.


Geofluids ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-18
Author(s):  
Yingchun Li ◽  
Shengyue Sun ◽  
Hongwei Yang

The scale dependence of surface roughness is critical in characterising the hydromechanical properties of field-scale rock joints but is still not well understood, particularly when different orders of roughness are considered. We experimentally reveal the scale dependence of two-order roughness, i.e., waviness and unevenness through fractal parameters using the triangular prism surface area method (TPM). The surfaces of three natural joints of granite with the same dimension of 1000 mm×1000 mm are digitised using a 3D laser scanner at three different measurement resolutions. Waviness and unevenness are quantitatively separated by considering the area variation of joint surface as grid size changes. The corresponding fractal dimensions of waviness and unevenness in sampling window sizes ranging from 100 mm×100 mm to 1000 mm×1000 mm at an interval of 100 mm×100 mm are determined. We find that both the fractal dimensions of waviness and unevenness vary as the window size increases. No obvious stationarity threshold has been found for the three rock joint samples, indicating the surface roughness of natural rock joints should be quantified at the scale of the rock mass in the field.


2007 ◽  
Vol 344 ◽  
pp. 193-200 ◽  
Author(s):  
Alberto Boschetto ◽  
Armando Ruggiero ◽  
Francesco Veniali

In sheet metal processes the burrs cannot be completely eliminated during the process but can be minimized by optimization of the process parameters. Hence the deburring often becomes an essential secondary operation. Most of the deburring operations are hand-made and therefore several manufacturers tend to eliminate these tedious and labor-intensive operations due to time and cost issues. Moreover, clamping problems can arise which, together with the deburring forces, can induce dimension alterations and local deformations, particularly for thin sheets. Barrel finishing is an old technique commonly used to improve the surface roughness of complicated parts, but can find interesting applications also in the deburring. Aim of this work is to present an experimental investigation on the deburring of sheet metal performed by barreling. A technological model has been developed in order to assess the height of the burr as a function of the initial burr and of the working time.


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