The High Speed Influence on Inherent Frequency of Motorized Spindle

2013 ◽  
Vol 779-780 ◽  
pp. 916-920
Author(s):  
Bo Wang ◽  
Kun Peng Xu ◽  
Bang Chuan Wen

The paper determines the impact factors of high-speed spindle system including the centrifugal force, gyroscopic moments and the bearing stiffness softening, and builds the general spindle-bearing FEM considering high speeds. Taking a motorized spindle as example, the effect of centrifugal force, gyroscopic effect, the radial stiffness and the coupling factors are analyzed qualitatively and quantitatively. Finally the research shows the variations of bearing radial stiffness, centrifugal force and gyroscopic moments have a significant effect on dynamics of spindle system in high speeds, while modeling the high speed spindle system, above factors must be considered.

2011 ◽  
Vol 2-3 ◽  
pp. 900-905 ◽  
Author(s):  
Bo Wang ◽  
Wei Sun ◽  
Kun Peng Xu ◽  
Bang Сhuan Wen

The paper determines the impact factors of high-speed spindle system including the centrifugal force, gyroscopic moments and the bearing stiffness softening, etc, then builds the general spindle-bearing FEM considering high speeds. Taking a motorized spindle as example, the effect of centrifugal force, gyroscopic effect, the radial stiffness and the coupling factors are analyzed qualitatively and quantitatively. Finally the research shows the variations of bearing radial stiffness, centrifugal force and gyroscopic moments have a significant effect on dynamics of spindle system in high speeds, while modeling the high speed spindle system, above factors must be considered.


2019 ◽  
Vol 2019 ◽  
pp. 1-10
Author(s):  
Weitao Jia ◽  
Feng Gao ◽  
Yan Li ◽  
Wenwu Wu ◽  
Zhongwei Li

The paper determines the impact factors of dynamics of a motorized spindle rotor system due to high speed: centrifugal force and bearing stiffness softening. A nonlinear dynamic model of the grinding motorized spindle system considering the above impact factors is constructed. Through system simulation including phase portraits and Poincaré map, the periodic behavior and chaotic behavior of the nonlinear grinding motorized spindle system are revealed. The threshold curve of chaos motion is obtained through the Melnikov method. The conclusion can provide a theoretical basis for researching deeply the dynamic behaviors of the grinding motorized spindle system.


Author(s):  
C. H. Chen ◽  
K. W. Wang ◽  
Y. C. Shin

Abstract Experimental evidence [Shin, 1992] has shown that the natural frequencies of high speed spindles with angular contact ball bearings decrease with increasing rotational speed. A recent study [Wang, et al., 1991] illustrated that this phenomenon is caused by stiffness change of the bearings. A simplified approximation was used in the analysis to examine the bearing radial stiffness at high speeds. While the investigation explained the experimental observations in a qualitative sense, the analytical results so far are not sufficient to quantitatively describe the spindle behavior under high speed operations due to the approximations made in the modeling process. This paper presents an integrated approach toward the modelling of flexible spindles with angular contact ball bearings from basic principles. The local dynamics of the bearings are coupled with the global shaft motion. The model derived includes both the longitudinal and transverse vibrations of the shaft interacting with the nonlinear bearings. The influences of shaft speed on the bearing stiffness matrix and the system frequencies have been studied. It is shown that the spindle dynamic behavior can vary substantially as speed increases due to the bearing gyroscopic moment and centrifugal force. These effects have been ignored in most of the previous spindle models. Lab tests were conducted to validate the model. The analytical predictions are quantitatively verified by the experimental results.


2017 ◽  
Vol 2017 (9) ◽  
pp. 11-17 ◽  
Author(s):  
Monika Podwórna

The impact factors in the vertical deflection obtained in dynamic analysis of BTT systems - bridged / track structure / high speed train (BTT) - are discussed. The BTT system is one of 5 bridges spanning from 15 m to 27 m, modelled as simply supported beams loaded by ICE-3 trains traveling at high speeds. The two-dimensional, physically non-linear BTT model includes: viscoelastic suspension of rail vehicles on two independent axle bogies and non-linear one-sided wheel-rail contact springs according to Hertz theory, access zones for composite construction. The BTT system was divided into subsystems loaded with vertical interactions transmitted by elastic or viscoelastic and physically linear or nonlinear constraints. Using Lagrange equations and internal aggregation of subsystems, discretised according to the finite element method, matrix equations of motion of the subsystems were obtained, with explicit linear left sides and nonlinear implicit right sides, which were integrated numerically using the Newmark method with parameters βN=1/4, γN=1/2. The analysis focus on the effect of random track irregularities on the dynamic response of BTT systems.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jing Wang ◽  
Yinghan Wang ◽  
Yichuan Peng ◽  
Jian John Lu

Purpose The operation safety of the high-speed railway has been widely concerned. Due to the joint influence of the environment, equipment, personnel and other factors, accidents are inevitable in the operation process. However, few studies focused on identifying contributing factors affecting the severity of high-speed railway accidents because of the difficulty in obtaining field data. This study aims to investigate the impact factors affecting the severity of the general high-speed railway. Design/methodology/approach A total of 14 potential factors were examined from 475 data. The severity level is categorized into four levels by delay time and the number of subsequent trains that are affected by the accident. The partial proportional odds model was constructed to relax the constraint of the parallel line assumption. Findings The results show that 10 factors are found to significantly affect accident severity. Moreover, the factors including automation train protection (ATP) system fault, platform screen door and train door fault, traction converter fault and railway clearance intrusion by objects have an effect on reducing the severity level. On the contrary, the accidents caused by objects hanging on the catenary, pantograph fault, passenger misconducting or sudden illness, personnel intrusion of railway clearance, driving on heavy rain or snow and train collision against objects tend to be more severe. Originality/value The research results are very useful for mitigating the consequences of high-speed rail accidents.


1997 ◽  
Vol 119 (4) ◽  
pp. 875-882 ◽  
Author(s):  
Bert R. Jorgensen ◽  
Yung C. Shin

Increased use of high-speed machining creates the need to predict spindle/bearing performance at high speeds. Spindle dynamic response is a function of the nonlinear bearing stiffness. At high speeds, thermal expansion can play an important role in bearing stiffness. A complete bearing load-deflection analysis including thermal expansion is derived and is coupled with an analysis of spindle dynamic response. Steady-state temperature distribution is found from heat generation at the contact point and from a quasi three-dimensional heat transfer model. Numerical solutions give a good prediction of thermal growth and heat generation in the bearing. Predicted high-speed spindle frequencies show good agreement with experimentation. The effects of loading condition and bearing material type on bearing stiffness are also shown.


Author(s):  
Fengfeng Hu ◽  
Yu Sun ◽  
Binbin Peng

In order to investigate the impact factors and their affection on high-speed precision multilink punch press (MPP), the dynamic model with different joint clearance was established, and the influence of different clearance and speed on the dynamic positional repeatability of bottom dead center (BDC) was analyzed. The elastic dynamic model of high-speed MPP was established, the affection of the elastic deformation and elastic wave on the positional repeatability of the BDC were presented by using modal superposition method to solve dynamic equation. Meanwhile, experiments on the dynamic repeatability of the BDC of the punch during working were completed. At last, the comparison of the experimental results with the analyzed results was given, and based on which, it can be concluded that the clearance, elastic wave and deformation are the key factors of the dynamic repeatability precision of the BDC.


2011 ◽  
Vol 215 ◽  
pp. 89-94 ◽  
Author(s):  
Jing Zhu Pang ◽  
Bei Zhi Li ◽  
Jian Guo Yang ◽  
Zhou Ping Wu

This paper presents the effects of spindle system configuration on the dynamic and static characteristics of high speed grinding. A 3D physical mode of high-speed grinding motorized spindle system with rotation speed of 150m/s was provided. The motorized spindle system consists of bearings, rotor, stator, spindle housing and grinding wheel. Based on the finite element method (FEM), the static characteristics, dynamic and the transient response are analyzed based on the finite element analysis software NASTRAN. It is shown that the spindle overhanging, bearing span have a significant effort on spindle deflection. The dynamic analysis shows no resonance will happen during its speed range. The methods and solutions for the motorized spindle system design and engineering applications was given in this paper.


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