Research on Hole-Making Tools for CFRP

2013 ◽  
Vol 797 ◽  
pp. 592-596 ◽  
Author(s):  
Hong Zhou Zhang ◽  
Ying Ying Wei ◽  
Yi Chu Yuan ◽  
Hong Yu Jiang
Keyword(s):  
Selection Method ◽  
Drilling Process ◽  
Machining Parameters ◽  
Hole Quality ◽  
Technical Parameters ◽  
Machining Quality ◽  
Drilling Tools ◽  
Hole Making ◽  
Hole Machining

There are lots of defects in the drilling process of CFRP, such as splitting, etc, which may affect the assembly quality of the composite materials. Through the analysis of the drilling mechanism of CFRP, and with the help of the correlation experiments of drilling tools, the effects of machining parameters and machining tools on hole quality are studied, the optimal selection method of the drilling tools for CFRP and the selection principle of technical parameters under different machining conditions are also discussed. And the tools geometry affects the hole-machining quality of CFRP materials directly, which should be chosen in accordance with the hole-machining method.

scholarly journals Effect of Machining Parameters on Hole Quality of Micro Drilling for Brass

2009 ◽  
Vol 3 (5) ◽  
Author(s):  
Azlan Abdul Rahman ◽  
Azuddin Mamat ◽  
Abdullah Wagiman
Keyword(s):  
Machining Parameters ◽  
Hole Quality ◽  
Micro Drilling

Simulation System for Quality Prediction and Parameters Optimization when Machining Ceramics Die Material

2008 ◽  
Vol 53-54 ◽  
pp. 299-303
Author(s):  
Zong Wei Niu ◽  
Zhi Yong Li ◽  
F.F. Wang ◽  
Dian Zhu Sun
Keyword(s):  
Surface Quality ◽  
Intelligent System ◽  
Simulation System ◽  
Parameters Optimization ◽  
Quality Prediction ◽  
Machining Parameters ◽  
Machining Quality ◽  
Die Material ◽  
Process Database

A simulation system was developed to forecast machining quality and optimize grinding parameters for the machining of ceramic die material. The system can forecast the surface quality of machined ceramic die material with high precision, optimize machining parameters and analyze the dominant factors. Based on the process database, the simulation system is applicable to various machining methods. It can help to raise the automaticity for the machining of ceramic die material and develop the farther intelligent system.

Optimal Selecting Strategy for Tool Size of High Efficiency Milling of Complex Curved Surface

2014 ◽  
Vol 496-500 ◽  
pp. 1235-1239
Author(s):  
Hong Liu ◽  
Yong Zhang ◽  
Li Li Luo
Keyword(s):  
Functional Relationship ◽  
High Efficiency ◽  
Effective Area ◽  
Selection Method ◽  
Cnc Machining ◽  
Curved Surface ◽  
Machining Quality ◽  
Large Size ◽  
Combination Selection

It is an important factor that tool size affects the quality and efficiency of complex curved surface of CNC machining. This paper starts with analyzing the functional relationship between the tool size and the quality and efficiency of complex curved surface, gives the selection method of optimal minimum tool which can ensure the precision of machining curved surface, establishes optimal selecting algorithm of reasonable large size tool with the most high efficiency as the objective, and for the curved surface of complex geometric features, puts forward tool combination selection method with effective area ratio of tool machining as a reference. Application examples show: the optimal selecting strategy of tool size in this paper, under the premise of adequately ensuring the machining quality of complex curved surface, can effectively improve the whole machining efficiency.

Performance of Tools Design when Helical Milling on Carbon Fiber Reinforced Plastics (CFRP) Aluminum (Al) Stack

2013 ◽  
Vol 465-466 ◽  
pp. 1075-1079 ◽  
Author(s):  
Erween Abdul Rahim ◽  
Z. Mohid ◽  
M.R. Hamzah ◽  
A.F. Yusuf ◽  
N.A. Rahman
Keyword(s):  
Milling Process ◽  
Helical Milling ◽  
Machining Parameters ◽  
Reinforced Plastics ◽  
Comparable Performance ◽  
Hole Making ◽  
Milling Characteristics ◽  
The Common ◽  
Fiber Reinforced Plastics

Hole making process is not strictly to the drilling technique where others machining could also influence to the quality in CFRP hole.Therefore, helical milling process becomes as an alternative method to produces bore on CFRP plate thus minimizing the defects. The common defects on CFRP are delamination, splintering and cracking. Meanwhile, if the CFRP stacking together with aluminum plate, burr at exit hole of aluminium plate is produced. Therefore, it is essential to control the critical machining parameters to assure a good quality of the hole. The main objective of this project is to improve the hole quality of CFRP/AL stack in terms of surface roughness using helical milling technique. In addition the cutting force and temperature will be measured as well. There are three levels of cutting speeds; two levels of feed rate and depth per helical path are made accordingly to helical milling characteristics. It was found that all tool design exhibit comparable performance for helical milling process on CFRP/Al stack.

scholarly journals An Experimental Analysis of Cutting Quality in Plasma Arc Machining

2020 ◽  
Vol 45 (1) ◽  
pp. 1-8
Author(s):  
Marin Gostimirović ◽  
Dragan Rodić ◽  
Milenko Sekulić ◽  
Andjelko Aleksić
Keyword(s):  
Cutting Speed ◽  
Kerf Width ◽  
Machining Accuracy ◽  
Maximum Height ◽  
Machining Parameters ◽  
Plasma Arc ◽  
Low Carbon ◽  
Plasma Arc Cutting ◽  
Machining Quality

Plasma arc cutting (PAC) is an unconventional process widely used in manufacturing of heavy plate products. This work reports on the research results of machining quality of the workpiece in the plasma arc cutting on the low carbon low alloy steel. An experimental investigation of the characteristics of machining accuracy and surface integrity was carried out for basic machining parameters (cutting speed, arc current, arc voltage, plasma gas pressure, stand-off distance and nozzle diameter). The kerf geometry was determined with three accuracy parameters (top kerf width, bottom kerf width and kerf taper angle). The parameters of deviation present due to plasma curvature were defined by drag and pitch of drag line. The surface roughness was determined with two main roughness parameters through scanning the surface topography (roughness average and maximum height of the profile). The surface properties were determined over microstructure in heat affected zone (HAZ). The results show an acceptable machining quality of the PAC, so that this process is an excellent choice for fast and efficient material removal. However, the plasma arc cutting is not suitable for the final machining because of the metallurgical variations in the HAZ.

scholarly journals Drilling Tool Geometry Effects on the Hole Quality of Glare

2020 ◽  
Vol 8 (4S4) ◽  
pp. 156-159
Keyword(s):  
Structural Damage ◽  
Cutting Tool ◽  
Epoxy Composite ◽  
Drill Hole ◽  
Tool Geometry ◽  
Drill Bit ◽  
Machining Parameters ◽  
Hole Quality ◽  
Drilling Tool

Recently machining of hybrid stacking materials are much interested and challenging in manufacturing domains. Mostly, drill hole quality depends the machining parameters and type of cutting tool. This work investigates the experimental study for effects of drill bit geometry on hole quality of glass laminate aluminum reinforced epoxy (GLARE). GLARE have manufactured by alternative stacking of aluminum (AA7475) and glass fiber (E-glass)/epoxy composite through compression molding machine. Machining of GLARE by using of Computer numerical controller. Hole quality were studied with the aid of optical microscopic. Results show that a drill tip geometry to promote the reduction of delamination and structural damage. Superior hole quality is achieved with 2 fluted drill bit than 3 fluted drill bit.

The Application of Circle Fitting in Detection of Machining Quality of Punched Sheets Based on Machine Vision

2012 ◽  
Vol 443-444 ◽  
pp. 477-483
Author(s):  
Fu Cheng You ◽  
Yu Jie Chen
Keyword(s):  
Machine Vision ◽  
Traditional Method ◽  
Detection System ◽  
Machining Parameters ◽  
Circle Fitting ◽  
Detection Experiment ◽  
Machining Quality ◽  
Low Efficiency ◽  
Fitting In

Detection of quality is a necessary procedure in the processing of machining punched sheets. It includes detection of the size of the holes and the distance of neighbored holes on the punched sheets and other machining parameters. Detection completed by workers is the traditional method which is low precision and low efficiency. According to the requirement of real industrial production this paper approaches a detection system based on machine vision which is used to detect the machining quality of punched sheets. The system is including the methods of detection of sub-pixel edge and circle fitting, and is used to improve the precision of detection. Experiment suggests that the detection result of this system is better.

Precision Hole Making on Laminates Composite: Comparison between Drilling and Punching

2016 ◽  
Vol 857 ◽  
pp. 291-295 ◽  
Author(s):  
A.B. Abdullah ◽  
N.A. Ghaffar ◽  
Z. Samad
Keyword(s):  
Structural Material ◽  
Tool Wear ◽  
Measurement Method ◽  
Surface Measurement ◽  
Optical Surface ◽  
Hole Quality ◽  
Hole Making ◽  
Scanned Images ◽  
Precision Hole

Accurate and strong fastener assembly depends on precision of the hole. For structural material likes composites, these criteria is very important. Drilling is the most common method in producing hole on composites. But the main problem of drilling is excessive tool wear that may affect the quality of the holes. Punching is another alternative in making a hole. The main objective of this study is to compare between drilling and punching in terms of hole quality. The scanned images of the produced hole will be captured using commercial 3D optical surface measurement method namely Alicona IFM. The effect to the quality of the produced hole will be measured and compared between drilling and punching.

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