Grinding Hyperboloid Part by Bending Method

2014 ◽  
Vol 912-914 ◽  
pp. 976-980
Author(s):  
Chun Min Shang ◽  
Dong Mei Zhang ◽  
Jian Dong Yang

In view of the machining difficult problem of hyperboloid, a new method is presented that high speed lapping hyperboloid parts using the bended lapping tool, and the principle of high speed lapping by the bending method is discussed. The mathematical model of bended lapping tool has been established using mechanics and higher mathematics, and the expression of width function of lapping tool is deduced. Analysis of the calculating example indicated that this method is possible to design the needed lapping tool. The bending experiment of lapping tool has confirmed the feasibility using this method, the biggest error of face shape was 1.0038μm, the face shape precision can satisfy the majority part request.

2013 ◽  
Vol 331 ◽  
pp. 595-599
Author(s):  
Chun Min Shang ◽  
Dong Mei Zhang ◽  
Jian Dong Yang

A new method is proposed that high speed lapping aspheric surface workpiece using lapping tool by means of bending because there processing difficult, In this study, the principle of high speed lapping has been presented, the mathematical model for the lapping tool has been established, and the equidistance curve error of the lapping tool has been analyzed. The results of the experiment indicate that the forming precision of the lapping tool is high using this method, the surface precision of the workpiece reaches micron grade, furthermore, the aspheric surface workpiece can been machined using this method in lapping, and that it can meet the need of medium precision of machining the aspheric surface workpiece. The experiment result indicates that the the lapping tool shape precision is high, the lapping error of the workpiece is 0.0108mm, and lapping efficiency is high and the cost is low. This aspheric lapping method has incomparable superiority of other processing methods.


2014 ◽  
Vol 937 ◽  
pp. 391-395
Author(s):  
Chun Min Shang ◽  
Dong Mei Zhang ◽  
Jian Dong Yang

Elastic modulus error is the key factor influencing to the forming precision of grinding tool bended in the aspheric processing. The mathematical model of the grinding tool bended has been established through mechanics and the mathematics method, the error formula has been inferred and the influence of elastic modulus error has been analyzed, the calculating example has been given. The result indicates had to confirm material’s elastic modulus value according to the precision request of workpiece in choosing grinding tool material and control it in the certain scope, thus guaranteed the grinding tool the forming precision, further improve the workpiece the face shape precision.


2013 ◽  
Vol 652-654 ◽  
pp. 2153-2158
Author(s):  
Wu Ji Jiang ◽  
Jing Wei

Controlling the tooth errors induced by the variation of diameter of grinding wheel is the key problem in the process of ZC1 worm grinding. In this paper, the influence of tooth errors by d1, m and z1 as the grinding wheel diameter changes are analyzed based on the mathematical model of the grinding process. A new mathematical model and truing principle for the grinding wheel of ZC1 worm is presented. The shape grinding wheel truing of ZC1 worm is carried out according to the model. The validity and feasibility of the mathematical model is proved by case studies. The mathematical model presented in this paper provides a new method for reducing the tooth errors of ZC1 worm and it can meet the high-performance and high-precision requirements of ZC1 worm grinding.


2010 ◽  
Vol 426-427 ◽  
pp. 299-302
Author(s):  
Fa Ye Zang

Based on deeply analyzing the working principles and energy-saving theory of loader secondary regulating transmission system, regenerating the transmission system’s inertial energy by controlling constant torque was put forward. Considering large changes of the parameters of the transmission system and its non-linearity, a fuzzy control was adopted to control the transmission system, and the mathematical model of the system was established, then the simulations of the performance of the transmission system has been conducted. The conclusion was made that the inertial energy can be reclaimed and reused in the system by the application of the secondary regulation technology, and braking by controlling constant torque is stable, it can ensure the security of braking at high speed and also permits changing the efficiency of recovery by changing the braking torque. The system’s power has been reduced and energy saving has been achieved.


2020 ◽  
pp. 29-33
Author(s):  
S. V. Kondakov ◽  
O.O. Pavlovskaya ◽  
I.D. Ivanov ◽  
A.R. Ishbulatov

A method for controlling the curvilinear movement of a high-speed tracked vehicle in a skid without loss of stability is proposed. The mathematical model of the vehicle is refined. With the help of simulation modeling, a control algorithm is worked out when driving in a skid. The effectiveness of vehicle steering at high speed outside the skid is shown. Keywords: controlled skid, dynamic stability, steering pole displacement, hydrostatic transmission, automatic system, fuel supply. [email protected]


2021 ◽  
pp. 95-102
Author(s):  
K. I Barinova ◽  
A. V Dolgopolov ◽  
O. A Orlova ◽  
M. A Pronin

Flutter numerical analysis of a dynamically scaled model (DSM) of a high aspect ratio wing was performed using experimentally obtained generalized parameters of eigen modes of vibrations. The DSM is made of polymer composite materials and is designed for aeroelastic studies in a high-speed wind tunnel. As a result of the analysis, safe operation conditions (flutter limits) of the DSM were determined. The input data to develop the flutter mathematical model are DSM modal test results, i.e. eigen frequencies, mode shapes, modal damping coefficients, and generalized masses obtained from the experiment. The known methods to determine generalized masses have experimental errors. In this work some of the most practical methods to get generalized masses are used: mechanical loading, quadrature component addition and the complex power method. Errors of the above methods were analyzed, and the most reliable methods were selected for flutter analysis. Comparison was made between the flutter analysis using generalized parameters and a pure theoretical one based on developing the mathematical model from the DSM design specifications. According to the design specifications, the mathematical model utilizes the beam-like schematization of the wing. The analysis was performed for Mach numbers from 0.2 to 0.8 and relative air densities of 0.5, 1, 1.5. Comparison of the two methods showed the difference in critical flutter dynamic pressure no more than 6%, which indicates good prospects of the flutter analysis based on generalized parameters of eigen modes.


2011 ◽  
Vol 55-57 ◽  
pp. 2018-2022
Author(s):  
Yu Feng Li ◽  
Chun Ling Wang

A mathematical model is created, and the algorithm is designed according to the fuzzy clustering. The main indices of the soy sauce samples are detected, and the data are analyzed using fuzzy clustering. As a result, many classes including different soy sauce sample can be obtained, and the quality within the same class is similar. The mathematical model and algorithm provide a method to identification the soy sauce. And in the others, it provides a new method to evaluate the quality of the soy sauce.


2018 ◽  
Vol 152 ◽  
pp. 02001
Author(s):  
Ali Mohamed Rathiu ◽  
Mohammad Hosseini Fouladi ◽  
Satesh Narayana Namasivayam ◽  
Hasina Mamtaz

Vibration of high-speed lines leads to annoyance of public and lowering real estate values near the railway lines. This hinders the development of railway infrastructures in urbanised areas. This paper investigates the vibration response of an isolated rail embankment system and modifies the component to better attenuate ground vibration. Mainly velocity response is used to compare the responses and the applied force is of 20 kN at excitation frequencies of 5.6 Hz and 8.3 Hz. Focus was made on ground-borne vibration and between the frequency range of 0 and 250 Hz. 3D Numerical model was made using SolidWork software and frequency response was produced using Harmonic Analysis module from ANSYS Workbench software. For analytical modelling MATLAB was used along with Simulink to verify the mathematical model. This paper also compares the vibration velocity decibels (VdB) of analytical two-degree of freedom model mathematical model with literature data. Harmonic excitation is used on the track to simulate the moving load of train. The results showed that modified analytical model gives the velocity response of 75 VdB at the maximum peak. Changes brought to the mass and spacing of the sleeper and to the thickness and the corresponding stiffness for the ballast does not result in significant vibration response. Limitations of two-degree analytical model is suspected to be the cause of this inactivity. But resonance vibration can be reduced with the aid of damping coefficient of rail pad. Statistical analysis methods t-test and ANOVA single factor test was used verify the values with 95% confidence.


2014 ◽  
Vol 945-949 ◽  
pp. 2126-2131
Author(s):  
Cong Cong Gong ◽  
Ming Lu ◽  
Hai Feng Ling ◽  
Bo Li

The power and brake performance of wheeled construction machinery are separately detected on different test equipment in present chassis detection line. A new method is put forward in the veiw of high cost, large area occupied and low treatment efficiency of the traditional line. A DC dynamometer is provided as the power absorbing device and the reverse drag device to combine the two separate platforms in the proposed method, and the mathematical model of DC dynamometer is built based on the principle of chassis performance test. The parameter of dynamometer is determined by calculating, and power and brake detection integration of the wheeled construction machinery is achieved on the integrated test platform.


1993 ◽  
Vol 115 (1) ◽  
pp. 70-77 ◽  
Author(s):  
R. J. Chang ◽  
T. C. Jiang

The dynamic equation of a robotic manipulator with joint irregularities is formulated and employed for the prediction of the positioning accuracy and precision of a robotic manipulator in high-speed operation. The mathematical model is derived by incorporating a dynamic model of irregular joints in an ideal robotic equation and employing the Lagrangian formulation. The joint irregularity is modelled as an elastic sliding pair which consists of a journal with an irregular surface sliding on the surface of an elastic bearing. By employing Gaussian linearization methods, the operational accuracy and precision of the robotic manipulator are obtained from mean and covariance propagation equations of the robotic system. The operation of a single-arm robotic manipulator with joint irregularities is investigated for demonstrating the applications of the present techniques.


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