Study on Microstructure and Property of Al-Si-Cu-Mg Casting Alloy during Solution and Aging Treatment

2014 ◽  
Vol 915-916 ◽  
pp. 650-653
Author(s):  
Li Jun Wei ◽  
Bo Long Li ◽  
Liu Yi Guan ◽  
Zuo Ren Nie

The effect of the alloying elements Cu and Mg, the solution and artificial aging process on the microstructure and property were investigated. Solution treatment was carried out at 535 ± 5°C in different time for the Al-Si-Cu-Mg casting alloy, and the artificial aging was carried out at 160 ± 5°C and 175 ± 5°C and190 ± 5°C in different time. The microstructure has been investigated by Optical Microscopy, Scanning Electron Microscopy (SEM). We found that most of Cu and Mg element in the alloy gathered and formed multivariate composite phase at grain boundaries. With the increasing of solid solution time, the intermetallic phases will be dissolution into the matrix, and if the solid solution time is long enough, they will be distributed uniformly in alloy. With the increase of the aging temperature, the time for aging peak will be shorter, but the peak will be lower. Finally, we determine the optimum heat treatment process is 535°C × 12h + 175°C × 8h。

2013 ◽  
Vol 712-715 ◽  
pp. 647-650
Author(s):  
Hao Wang ◽  
Chang Shu He ◽  
Hong Jun Zhang ◽  
Dong Wang ◽  
Xiang Zhao ◽  
...  

A novel Al-12.7Si-0.7Mg welding wire was successfully produced via DC casting, extrusion, roll die drawing and hole die drawing. An investigation was performed on the microstructure and mechanical properties of the welded joints using the as-produced special filler wire in different solid solution and artificial aging treatment conditions. The results showed that the as-produced Al-12.7Si-0.7Mg welding wire was an ideal special wire of the Al-12.7Si-0.7Mg wrought alloy and the homogeneous welded joints proved to be heat-treatable. Solid solution treatment and artificial aging treatment had significant influence on the microstructure, microhardness and tensile properties of the as-welded joints. A transformation of microstructures from a coarse structure to a fine structure occurred in the welded joints after the heat treatment. The microhardness and the strength of the joints increased remarkably as the solution temperature and aging time increased.


2013 ◽  
Vol 747-748 ◽  
pp. 307-312
Author(s):  
Da Quan Li ◽  
Yong Liu ◽  
Jun Xu ◽  
Shuang Shao ◽  
Chun Shui Xu ◽  
...  

The effect of heat treatment on vacuum die-casting (VDC) AT72 magnesium alloy was studied. The optimal process of heat treatment was obtained. The result shows that the alloy was composed of α-Mg, Mg17Al12and Mg2Sn. After solution treatment at 686K for 24h, Mg17Al12completely dissolved in α-Mg matrix. With the aging treatment following solution treatment, Mg17Al12kept precipitating in the matrix and along grain boundary. Moreover, Mg2Sn distributed along the grain boundary did not disappear after solution treatment at 686K. This indicates that Mg2Sn phase exhibits very high thermal stability. The heat treatment process was optimized with solution at 686K for 24h plus ageing at 473K for 18h, in the condition of which AT72 magnesium alloy exhibits a maximum hardness with value of 90.8Hv. The successful application of heat treatment for AT72 magnesium alloy could be attributed to the elimination of the air bubble in the casing through VDC. However, the porosity in the cast couldnt be efficiently eliminated by VDC, which result in the growth of shrinkage pore.


Metalurgi ◽  
2020 ◽  
Vol 35 (3) ◽  
pp. 105
Author(s):  
Moch Iqbal Zaelana Muttahar ◽  
Shinta Virdhian ◽  
Purbaja Adi Putra ◽  
Dagus Resmana Djuanda ◽  
Eva Afrilinda ◽  
...  

Al-Si alloys are being widely used as main engine components replacing iron in several parts in the automotive industry. Some of its mechanical properties were a reference in its alloy utilization. In this research, the heat treatment carried out on the specimen included solid solution treatment and the artificial aging process for aluminium alloys. Test pieces were heated on the furnace with a solid solution treatment process at 540 ° C with holding time around 5 hours and quenched at 60 °C with water quenchant, followed by 3 different aging treatment which included single-stage aging, artificial aging with pre-aged, and double stage aging. Tests carried out by hardness test, tensile strength test, impact test, metallographic and Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS) observations. The results of this research showed the differences in phase constituent and morphology microconstituents due to variations of aging. The difference of each treatment could be seen in the morphology of the precipitate that is dispersed, rounded and needle-like shaped, this phase can influence the mechanical properties of Al-Si-Cu alloys. The results of mechanical testing show the highest hardness was obtained by double stage aging treatment 161.27 HRB. The highest tensile strength occurs in specimens with a single-stage aging treatment of 202.56 MPa. The highest impact resistance occurred in samples with the pre-aging treatment of 18.6 J.


2009 ◽  
Vol 610-613 ◽  
pp. 783-790 ◽  
Author(s):  
Quan Ying Guo ◽  
Ping Li Mao ◽  
Zheng Liu ◽  
Jing Sun ◽  
Chang Yi Wang ◽  
...  

The effect of solid solution treatment at temperature of 415oC and different holding time prior aging at 168oC for 16 hours on the mechanical properties and microstructure of AZ81-4Gd magnesium alloy were analyzed by X-ray and SEM. The results demonstrated that with increasing the solid solution time the primary β-Mg17Al12 phase dissolve in the matrix eventually. While the holding time increases to 20 hrs, the primary β-Mg17Al12 phase was completely vanished, but Al2Gd phase kept unchanged with increasing the holding time. In the mean while, the volume fraction of the β-Mg17Al12 phase precipitated during aging increased at first with increasing the holding time then decreased. Moreover, subgrains and twins began to form within the α grain matrix when the solid solution time increased to 12hrs, and the subgains parallele with each other or in the shape of oval. Increasing the solid solution time to 20 hrs the microstructure change dramatically and consist of very fine recrystallized α grains. Futher increasing the holding time the recrystallized grain size increased accordingly. The mechanical properties testing results showed that when the solid solution time increased to 24 hrs the ultimate tensile strength of AZ81-4Gd magnesium alloy was 270 MPa and the elongation was 11.6% respectively.


2005 ◽  
Vol 475-479 ◽  
pp. 317-320 ◽  
Author(s):  
Jing Pei Xie ◽  
Ji Wen Li ◽  
Zhong Xia Liu ◽  
Ai Qin Wang ◽  
Yong Gang Weng ◽  
...  

The in-situ Ti alloying of aluminium alloys was fulfilled by electrolysis, and the material was made into A356 alloy and used in automobile wheels. The results show that the grains of the A356 alloy was refined and the second dendrites arm was shortened due to the in-situ Ti alloying. Trough 3-hour solution treatment and 2-hour aging treatment for the A356 alloy, the microstructures were homogeneous, and Si particles were spheroid and distribute in the matrix fully. The outstanding mechanical properties with tensile strength (σb≥300Mpa) and elongation values (δ≥10%) have been obtained because the heat treatment was optimized. Compared with the traditional materials, tensile strength and elongation were increased by 7.6~14.1% and 7.4~44.3% respectively. The qualities of the automobile wheels were improved remarkably.


2020 ◽  
Vol 62 (9) ◽  
pp. 921-926
Author(s):  
Ion Dragoş Uţu ◽  
I. Mitelea ◽  
I. Bordeașu ◽  
F. Franţ

Abstract The investigated alloy is modified by casting with Sr in order to finish the eutectic silicon from microstructure and furthermore subjected to solution treatment followed by natural or artificial aging to improve the usage properties. Metallographic investigations and X-ray diffraction analyses showed that the heat treated microstructure consists of α- solid solution crystals with aluminum base, α + Si eutectic and intermetallic Al-Mn-Si phases. Mechanical tests and ultrasonic cavitation measurements showed that the highest mechanical characteristics and cavitation erosion resistance properties are obtained by applying the solution treatment followed by artificial aging. In contrast, electrochemical tests carried out in a saline concentration of 3.5 % NaCl in order to determine the corrosion rate, indicated that although there are no significant differences between the three structural states, a slight improvement was found in the corrosion behavior after applying the solution treatment followed by both natural and artificial aging. The phenomenon was demonstrated by shifting the values of corrosion currents from 2.66 μm/cm2 for the as-cast state, to 1.81 μm/cm2 and 1.52 μm/cm2, respectively, for the aged states. Finally, analysis of the cavitation eroded surface highlights the presence in the areas with α-solid solution structure of some flat-bottomed striped pinches, characteristic of fatigue fracture and of microcraters in the micro-zones where the fragile intermetallic phases were dislocated.


2014 ◽  
Vol 881-883 ◽  
pp. 1346-1350 ◽  
Author(s):  
Ben Chen ◽  
Yu Jiao Wu ◽  
Tao Zhu ◽  
Xin Yun Li

The solution treatment of 6063 aluminum alloy was carried out and the influences of solution process on microstructure, strength, hardness, and electrical resistivity of 6063 aluminum alloy was analyzed. The result shows that the suitable solution treatment can improve alloy solution-degree fully, meanwhile the changes of electrical resistivity of alloy tend to be balanced. The suitable solution process for 6063 aluminum alloy is solution-treated at 520°C for 3.5h, and the strength and hardness of alloy can be enhanced extremely after aging-treatment at 200°C for 5h.


2013 ◽  
Vol 747-748 ◽  
pp. 158-165
Author(s):  
Juan Qu ◽  
Kui Zhang ◽  
Ming Long Ma ◽  
Yong Jun Li ◽  
Xing Gang Li

In this study, Mg-7Gd-5Y-1Nd-0.5Zr alloy (EW75) was produced by melting method and then press-forged into large size plate. The properties of the Mg-7Gd-5Y-1.2Nd-0.5Zr alloy were optimized through T6 heat treatment. The microstructures of alloy were observed by means of optical microscopy (OM), scanning electron microscopy (SEM). Its mechanical properties under different heat treatment conditions were determined by tensile tests. The results indicated that increasing the solid solution temperature and prolonging the solid solution time can both lead to the dissolution of second phase in the alloy back into the matrix. The solid solution temperature affects the dissolution process more than the solid solution time. Grain growth occurred during the solid solution process. The grain size of the matrix enlarges with the increase of solid solution temperature. The tensile test result showed that the tensile strength of the alloy was significantly improved after T6 heat treatment. Its tensile strength in the same direction was nearly 40% up after T6 heat treatment. The analysis shows that T6 heat treatment can effectively eliminate the larger deformed precipitates and beneficial to the formation of hard precipitates, which leads to an improvement in the alloys tensile strength.


2021 ◽  
Vol 1023 ◽  
pp. 45-52
Author(s):  
Xiao Yan Wang ◽  
Meng Li ◽  
Zhi Xun Wen

After solid solution treatment at 1335°C for 4 hours and cooling to room temperature at different rate, the nickel-based single crystal superalloy were made into three kinds of nickel-based single crystal superalloy materials containing different size γ′ phases, respectively. The tensile test of I-shaped specimens was carried out at 980°C, and their effect of γ′ phase microstructure on the tensile properties was studied. The results show that the yielding strength of the material air-cooled to room temperature was lower than that with cooling rate at 0.15°C/s, but both of them were lower than the yielding strength of original material. Little difference was found on the elastic modulus of I-shaped specimens made of three kinds of materials. When the cubic degree of the γ′ phase is higher and the size is larger, the tensile properties of the material is better, which can be attributed to the larger size and narrower channel of the matrix phase that lead to higher dislocation resistance.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 44 ◽  
Author(s):  
Peng-Xiang Zhang ◽  
Hong Yan ◽  
Wei Liu ◽  
Xiu-Liang Zou ◽  
Bin-Bing Tang

In this study, 7075 aluminum matrix composites reinforced with 1.5 wt.% nanosized Al2O3 were fabricated by ultrasonic vibration. The effect of T6 heat treatment on both microstructure and hardness of nanosized Al2O3 reinforced 7075 (Al2O3np/7075) composites were studied via scanning electron microscopy, energy dispersive X-ray spectrometry, X-ray diffraction, transmission electron microscopy, and hardness tests. The Mg(Zn,Cu,Al)2 phases gradually dissolved into the matrix under solution treatment at 480 °C for 5 h. However, the morphology and size of Al7Cu2Fe phases remained unchanged due to their high melting points. Furthermore, the slenderness strips MgZn2 phases precipitated under aging treatment at 120 °C for 24 h. Compared to as-cast composites, the hardness of the sample under T6 heat treatment was increased ~52%. The strengthening mechanisms underlying the achieved hardness of composites are revealed.


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