Research and Analysis on the Mechanical Characteristics of Brush Shape Cleaning Element in Spiral Installation

2010 ◽  
Vol 97-101 ◽  
pp. 3565-3570
Author(s):  
Yan Mei Meng ◽  
Zhen Dong ◽  
Fu Ning Lu ◽  
Shang Ping Li ◽  
Kai Xu
Keyword(s):  
Maximum Stress ◽  
Working Process ◽  
Cleaning Efficiency ◽  
Element Analysis ◽  
Structural Forces ◽  
Air Resistance ◽  
Structural Force ◽  
Cleaning Device ◽  
Sugarcane Harvester ◽  
Spiral Angle

The cleaning element is not only the key part of the sugarcane harvester, but it is also the bottleneck of the development within the whole stalk of the sugarcane harvester. In this paper, it will theoretically elaborate on the structural forces that act on the spiraled and brushed shape cleaning elements during the process of the sugarcane cleaning. The paper also elaborates on the combined rigidity of elements in different arrangement installations and the maximum stress that acts on its roots. In addition to this，the FEA (Finite Element Analysis) software-ANSYS is used to analyze the structural force, the maximum stress, and the air resistance that is generated during the working process. The results of the analysis have been validated by experimentations. The experimental results indicate that, with the proper spiral angle cleaning element installed, it can both enhance the cleaning efficiency and reduce the maximum stress and the air resistance. Accordingly, it can improve the cleaning quality, prolong the working life of the cleaning element, and reduce the idling power waste of the cleaning device.

Bionic design of the tower for wind turbine

2021 ◽  
pp. 095440622110046
Author(s):  
Yuqiao Zheng ◽  
Fugang Dong ◽  
Huquan Guo ◽  
Bingxi Lu ◽  
Zhengwen He
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Maximum Stress ◽  
Natural Frequencies ◽  
Bionic Design ◽  
Analytic Hierarchy ◽  
Element Analysis ◽  
Maximum Deformation ◽  
Overall Stability ◽  
Biological Selection

The study obtains a methodology for the bionic design of the tower for wind turbines. To verify the rationality of the biological selection, the Analytic Hierarchy Procedure (AHP) is applied to calculate the similarity between the bamboo and the tower. Creatively, a bionic bamboo tower (BBT) is presented, which is equipped with four reinforcement ribs and five flanges. Further, finite element analysis is employed to comparatively investigate the performance of the BBT and the original tower (OT) in the static and dynamic. Through the investigation, it is suggested that the maximum deformation and maximum stress can be reduced by 5.93 and 13.75% of the BBT. Moreover, this approach results in 3% and 1.1% increase respectively in the First two natural frequencies and overall stability.

scholarly journals Geometrical Effects on Ultrasonic Al Bump Direct Bonding for Microsystem Integration: Simulation and Experiments

Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 750
Author(s):  
Jun-Hao Lee ◽  
Pin-Kuan Li ◽  
Hai-Wen Hung ◽  
Wallace Chuang ◽  
Eckart Schellkes ◽  
...  
Keyword(s):  
Shear Strength ◽  
Joint Strength ◽  
Maximum Stress ◽  
Geometrical Parameters ◽  
Experimental Demonstration ◽  
Joint Shear Strength ◽  
Element Analysis ◽  
Ultrasonic Bonding ◽  
Simulation Results ◽  
Geometrical Effects

This study employed finite element analysis to simulate ultrasonic metal bump direct bonding. The stress distribution on bonding interfaces in metal bump arrays made of Al, Cu, and Ni/Pd/Au was simulated by adjusting geometrical parameters of the bumps, including the shape, size, and height; the bonding was performed with ultrasonic vibration with a frequency of 35 kHz under a force of 200 N, temperature of 200 °C, and duration of 5 s. The simulation results revealed that the maximum stress of square bumps was greater than that of round bumps. The maximum stress of little square bumps was at least 15% greater than those of little round bumps and big round bumps. An experimental demonstration was performed in which bumps were created on Si chips through Al sputtering and lithography processes. Subtractive lithography etching was the only effective process for the bonding of bumps, and Ar plasma treatment magnified the joint strength. The actual joint shear strength was positively proportional to the simulated maximum stress. Specifically, the shear strength reached 44.6 MPa in the case of ultrasonic bonding for the little Al square bumps.

scholarly journals Mechanical Integrity Assessment of Two-Side Etched Type Printed Circuit Heat Exchanger with Additional Elliptical Channel

Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4711
Author(s):  
Armanto P. Simanjuntak ◽  
Jae-Young Lee
Keyword(s):  
Heat Exchanger ◽  
Stress Intensity ◽  
Maximum Stress ◽  
High Stress ◽  
Element Analysis ◽  
Integrity Assessment ◽  
Printed Circuit ◽  
Mechanical Integrity ◽  
Finite Element Analysis Simulation ◽  
Maximum Stress Intensity

Printed circuit heat exchangers (PCHEs) are often subject to high pressure and temperature difference between the hot and cold channels which may cause a mechanical integrity problem. A conventional plate heat exchanger where the channel geometries are semi-circular and etched at one side of the stacked plate is a common design in the market. However, the sharp edge tip channel may cause high stress intensity. Double-faced type PCHE appears with the promising ability to reduce the stress intensity and stress concentration factor. Finite element analysis simulation has been conducted to observe the mechanical integrity of double-etched printed circuit heat exchanger design. The application of an additional ellipse upper channel helps the stress intensity decrease in the proposed PCHE channel. Five different cases were simulated in this study. The simulation shows that the stress intensity was reduced up to 24% with the increase in additional elliptical channel radius. Besides that, the horizontal offset channels configuration was also investigated in this study. Simulation results show that the maximum stress intensity of 2.5 mm offset configuration is 9% lower compared to the maximum stress intensity of 0 mm offset. This work proposed an additional elliptical upper channel with a 2.5 mm offset configuration as an optimum design.

scholarly journals An Investigation into a Gear-Based Knee Joint Designed for Lower Limb Prosthesis

2017 ◽  
Vol 2017 ◽  
pp. 1-14 ◽  
Author(s):  
M. S. H. Bhuiyan ◽  
I. A. Choudhury ◽  
M. Dahari ◽  
Y. Nukman ◽  
S. Z. Dawal
Keyword(s):  
Knee Joint ◽  
Motion Analysis ◽  
Maximum Stress ◽  
Real Data ◽  
Fe Analysis ◽  
Knee Prostheses ◽  
Maximum Displacement ◽  
Element Analysis ◽  
Lower Limb Prosthesis ◽  
Limb Prosthesis

A gear-based knee joint is designed to improve the performance of mechanical-type above-knee prostheses. The gear set with the help of some bracing, and bracket arrangement, is used to enable the prosthesis to follow the residual limb movement. The motion analysis and finite-element analysis (FEA) of knee joint components are carried out to assess the feasibility of the design. The maximum stress of 29.74 MPa and maximum strain of 2.393e−004 are obtained in the gear, whereas the maximum displacement of 7.975 mm occurred in the stopper of the knee arrangement. The factor of safety of 3.5 obtained from the FE analysis indicated no possibility of design failure. The results obtained from the FE analysis are then compared with the real data obtained from the literature for a similar subject. The pattern of motion analysis results has shown a great resemblance with the gait cycle of a healthy biological limb.

Determination of Stress Concentration Around an Oblique Hole by a Finite-Element Technique

1983 ◽  
Vol 105 (2) ◽  
pp. 206-212 ◽  
Author(s):  
Hua-Ping Li ◽  
F. Ellyin
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Maximum Stress ◽  
Plate Thickness ◽  
Two Dimensional ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Parametric Studies ◽  
Element Technique

A plate weakened by an oblique penetration of a circular cylindrical hole has been investigated. The stress concentration around the hole is determined by a finite-element method. The results are compared with experimental data and other analytical works. Parametric studies of effects of angle of inclination, plate thickness, and width are performed. The maximum stress concentration factor (SCF) obtained from the finite-element analysis is higher than experimental results, and this deviation increases with the increase of angle of skewness. The major reason for this difference is attributed to the shear-action between layers parallel to the plate surface which cannot be directly included in the two-dimensional elements. An empirical formula is derived which accounts for the shear-action and renders the finite-element predictions in line with experimentally observed data.

Elastic Thermal Stresses in Bimetallic Pipe Welds

1980 ◽  
Vol 102 (4) ◽  
pp. 430-432 ◽  
Author(s):  
R. D. Blevins
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Intensity ◽  
Maximum Stress ◽  
Thermal Stresses ◽  
Simple Expression ◽  
Element Analysis ◽  
Maximum Stress Intensity ◽  
Bimetallic Pipe ◽  
Uniform Change

The elastic thermal stresses in a welded transition between two pipes of the same size but different alloys are explored. A stress-free temperature is postulated and the stress due to a uniform change in temperature is characterized by the maximum stress intensity in the weld. A simple expression for predicting this maximum stress intensity is developed based on the results of finite element analysis.

Investigation on endurance evaluation of a portal crane: experimental, theoretical and finite element analysis

2020 ◽  
Vol 62 (4) ◽  
pp. 357-364
Author(s):  
Yusuf Aytaç Onur ◽  
Hakan Gelen
Keyword(s):  
Finite Element ◽  
Critical Points ◽  
Maximum Stress ◽  
Strain Gages ◽  
Finite Element Analyses ◽  
Element Analysis ◽  
Element Simulation ◽  
Main Girder ◽  
Stressed Component ◽  
Portal Crane

Abstract In this study, the stress on portal crane components at various payloads has been investigated theoretically, numerically and experimentally. The portal crane was computer-aided modeled and finite element analyses were performed so that the most stressed points at the each trolley position investigated on the main girder could be determined. In addition, the critical points were marked on the portal crane, and strain gages were attached to the those critical points so that stress values could be experimentally determined. The safety factor values at different payloads were determined by using finite element simulation. Results indicate that the most stressed component in the examined portal crane is the main girder. Experimental results indicate that the maximum stress value on the main girder is 3.05 times greater than the support legs and 8.99 times larger than the rail.

scholarly journals Failure Mechanisms of Cu–Cu Bumps under Thermal Cycling

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5522
Author(s):  
Kai-Cheng Shie ◽  
Po-Ning Hsu ◽  
Yu-Jin Li ◽  
Dinh-Phuc Tran ◽  
Chih Chen
Keyword(s):  
Thermal Cycling ◽  
Grain Boundaries ◽  
Maximum Stress ◽  
Failure Mechanisms ◽  
Deep Understanding ◽  
Bonding Interface ◽  
Triple Junctions ◽  
Element Analysis ◽  
Resistance Change ◽  
Hybrid Joints

The failure mechanisms of Cu–Cu bumps under thermal cycling test (TCT) were investigated. The resistance change of Cu–Cu bumps in chip corners was less than 20% after 1000 thermal cycles. Many cracks were found at the center of the bonding interface, assumed to be a result of weak grain boundaries. Finite element analysis (FEA) was performed to simulate the stress distribution under thermal cycling. The results show that the maximum stress was located close to the Cu redistribution lines (RDLs). With the TiW adhesion layer between the Cu–Cu bumps and RDLs, the bonding strength was strong enough to sustain the thermal stress. Additionally, the middle of the Cu–Cu bumps was subjected to tension. Some triple junctions with zig-zag grain boundaries after TCT were observed. From the pre-existing tiny voids at the bonding interface, cracks might initiate and propagate along the weak bonding interface. In order to avoid such failures, a postannealing bonding process was adopted to completely eliminate the bonding interface of Cu–Cu bumps. This study delivers a deep understanding of the thermal cycling reliability of Cu–Cu hybrid joints.

scholarly journals Finite Element Analysis of Needle Insertion Angle in Insulin Therapy

2019 ◽  
Vol 16 (4) ◽  
pp. 7512-7523
Author(s):  
Syakirah Mohamed Amin ◽  
Muhammad Hanif Ramlee ◽  
Hadafi Fitri Mohd Latip ◽  
Gan Hong Seng ◽  
Mohammed Rafiq Abdul Kadir
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Insulin Therapy ◽  
Maximum Stress ◽  
Three Dimensional ◽  
Needle Insertion ◽  
Stress And Strain ◽  
Medical Doctors ◽  
Element Analysis ◽  
Biomechanical Evaluation

Millions in the world suffering diabetes mellitus depends on insulin therapy to control their blood glucose level daily. However, the painful daily injections they need to take could lead to other complications if it is not done correctly. To date, it is suggested by many researchers and medical doctors that the needles should be inserted at any angles of 90º or 45º. Nevertheless, this recommendation has not been supported by clinical or biomechanical evaluation. Hence, this study evaluates the needle insertion for insulin therapy to find the favourable angles in order to reduce injury and pain onto the skin. Finite element analysis was done by  simulating the injection of three-dimensional (3D) needle model into a 3D skin model. The insertions were simulated at two different angles, which are 45ºand 90º with two different lengths of needles; 4 mm and 6 mm. This study concluded the favourable angle for 4 mm needle to be 90º while 6 mm needle was best to be inserted at 45º as these angles exerted the least maximum stress and strain onto the skin.

Finite Element Analysis of the Chassis for Sugarcane Leaf Cutting Off Returning to Field Machinery

2014 ◽  
Vol 915-916 ◽  
pp. 305-308
Author(s):  
Jing Wang ◽  
Yu Xing Wang ◽  
Yan Qin Tang ◽  
Dian Wu Zhang ◽  
Zhen Hua Xu ◽  
...  
Keyword(s):  
Finite Element ◽  
Working Conditions ◽  
Maximum Stress ◽  
Excitation Frequency ◽  
Allowable Stress ◽  
Ansys Software ◽  
Element Analysis ◽  
Stress Contour ◽  
Leaf Cutting ◽  
Design Requirements

By modeling of sugarcane leaf cutting off returning to field machinery chassis and loading, this paper simplifies reasonably several different conditions of the chassis to the two forms. The finite element is used for the solution of the problem by using ANSYS software, solving the node stress contour of the chassis. Compared the maximum stress in the most dangerous working conditions to the allowable stress of the material, the result verifies the chassis strength to meet the design requirements. According to the vibration of the chassis at work, analyzing the first sixth modal of the chassis, and comparing with excitation frequency shows that the design of the chassis avoids the excitation frequency, which does not cause resonance at work. The results show that the chassis meets the design requirements.

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