Multifunctional Wear and Corrosion Resistant Decorative Nanostructured Carbon-Base Coatings

2008 ◽  
Vol 54 ◽  
pp. 237-242
Author(s):  
Frantisek Cerny ◽  
Jan Gurovic ◽  
Vladimir Jech ◽  
Svatava Konvickova

Multifunctional wear and corrosion resistant decorative nanostructured carbon-base coatings were prepared by PACVD (Plasma Assisted Chemical Vapour Deposition) method on steel substrates. As the multifunctional coating the carbon-base, particularly DLC (Diamond-Like Carbon) nanolayer, was chosen. For the deposition of adherent DLC coating on steel substrate a very thin Si-O-C interlayer was applied in some cases. Deposition of DLC coating and Si-O-C interlayer was performed using dc plasma without additional heating and with the HMDSO (hexamethyldisiloxane) and methane as precursors. During coating growth with increasing of thickness of DLC nanolayer the colour of nanolayer is changed. Whole spectrum of attractive colours is obtained, what is possible to use to decorative purposes. Effect of film thickness on colour is following: The reference specimen (bare stainless steel) has a bright metallic sheen. In the order of increasing thickness, the DLC films produced by PACVD have colours as follows: dark violet at ~75 nm; medium blue at ~130 nm; golden light at ~170 nm; deep rose pink at ~240 nm; golden brown at ~320 nm; and soot black at ~1200 nm. Decorative coatings must be adherent and hard for good wear resistance. Adhesion was tested by scratchtester and microhardness was determined by nanoindentation. The microhardness data were thickness-dependent, influenced by substrate. The highest measured value was 23 GPa. Tribology of the coatings was assessed by wet friction tests.

2019 ◽  
Vol 74 (3) ◽  
pp. 253-258
Author(s):  
M. R. Elamin ◽  
Kamal K. Taha ◽  
Babiker Y. Abdulkhair ◽  
L. Khezami

AbstractIn this work different shapes of carbon nanofibers (CNFs) were successfully synthesised on a treated commercial steel substrate by catalytic chemical vapour deposition (CCVD) utilising ethanol at 700 °C. The formation of the nanofibers with average diameter of 200–400 nm was confirmed via X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy. The BET surface area, pore volume and pore size of the obtained CNFs were sequentially: 182 m2/g, 10.5 cm3/g and 103.3 Å as determined by nitrogen adsorption analysis. The influence of the surface treatment on the size and shape of CNFs was investigated and the results indicated a positive correlation that can be employed to tailor CNFs of desired morphology. Accordingly, a growth mechanism due to the deposition of carbonaceous materials on large size nanoparticles was proposed. As the CCVD is a facile and economical route for CNFs synthesis, thus, it can be efficiently adopted for the growth of CNFs on pretreated steel substrates as proved by this study.


2013 ◽  
Vol 203-204 ◽  
pp. 228-231
Author(s):  
Jarosław Konieczny ◽  
Krzysztof Lukaszkowicz

The work presents the results on the microstructure of CrAlSiN+DLC coating deposited onto X40CrMoV5-1 hot work tool steel. The films were produced using a two-step method. In the first phase the physical vapour deposition (PVD) method was applied, whereas in the second Chemical Vapour Deposition (CVD) method was used. The microstructure and morphology of the CrAlSiN+DLC coating were analyzed by high resolution transmission electron microscopy (HRTEM), scanning electron microscopy (SEM) and atomic force microscopy (AFM) respectively. It was found that tested coatings have nanostructural character with fine crystallites, while their average size is between 11-25 nm. The TEM investigation showed a sharp interface between the coting and steel substrate. The AFM studies showed that the topography of the CrAlSiN and DLC layers were similar on the macroscopic scale


2022 ◽  
Vol 2022 ◽  
pp. 1-6
Author(s):  
M. S. Nisha ◽  
S. Mullai Venthan ◽  
P. Senthil Kumar ◽  
Dalbir Singh

Nanostructured carbon dispersed polymer nanocomposites are promising materials for tribological applications. Carbon nanofiber (CNF) and carbon nanotube (CNT) dispersed polyvinylidene fluoride (PVDF) nanocomposite was prepared by chemical synthesis route. Morphology and microstructure of well-dispersed CNF and CNT in PVDF were specified by scanning electron microscope and X-ray diffraction, respectively. Moreover, chemical and functional characteristics were examined by Raman spectroscopy and FTIR investigation. The friction coefficient of PVDF nanocomposite laminated on steel substrate decreased with an increase in the dispersed quantity of CNF and CNT. The friction coefficient of PVDF is approximately 0.27; however, the addition of carbon nanomaterial in PVDF will further decrease the friction coefficient between 0.24 and 0.17. This value was significantly less in CNT dispersed PVDF nanocomposite. This could be explained by easy shearing and rolling action contact interfaces.


Author(s):  
A. M. Makarov ◽  
A. V. Kosulnikova ◽  
T. I. Bobkova ◽  
A. F. Vasiliev ◽  
D. A. Geraschenkov ◽  
...  

The paper presents complex studies of nanostructured powder of Cu-Hf-BN alloy system and functional wear and corrosion-resistant coatings based on It are presented. A technology for applying a composite nanostructured coating of the Cu-Ni-Zr-Cr-Hf-BN system onto a steel substrate (steel Kh18Yu5S) was developed using supersonic cold and microplasma deposition techniques. The coatings have elevated level of microhardness (up to 32 GPa), adhesive strength (more than13 MPa), resistance to stress-corrosion crackingand a wide range of operating temperatures from 850 to –196°C.


2007 ◽  
Vol 539-543 ◽  
pp. 1165-1170
Author(s):  
Duk Hyun Nam ◽  
Kyu Hong Lee ◽  
Sung Hak Lee ◽  
Nack J. Kim ◽  
Kyu Young Kim

This study aims at correlating microstructure with hardness and corrosion resistance of surface alloyed materials fabricated with Fe-based metamorphic powders by an accelerated electron beam irradiation method. The surface alloyed materials contained 48 vol.% of hard Cr2B crystalline phases in the Cr0.19Fe0.7Ni0.11 matrix, and thus its hardness was 2.5 times greater than that of the steel substrate. The corrosion resistance of the surface alloyed materials was better than that of an STS304 stainless steel or coatings fabricated by high-velocity oxygen fuel spraying of Fe-based metamorphic powders because the Cr0.19Fe0.7Ni0.11 matrix of the surface alloyed layers and coating was selectively corroded, while Cr2B borides were retained inside pits. These findings suggested that the fabricated surface alloyed materials presented good application possibilities as excellent wear- and corrosion-resistant materials.


Alloy Digest ◽  
2010 ◽  
Vol 59 (1) ◽  

Abstract Carpenter CTS-204P (Micro Melt 20-4) alloy is a highly wear- and corrosion-resistant, air-hardening martensitic cold-work stainless die steel produced using Carpenter’s Micro-Melt powder metallurgy process. The excellent wear resistance of the alloy is provided by a significant volume fraction of hard vanadium-rich carbides, while the outstanding corrosion resistance of the alloy is obtained as a result of the chromium-rich matrix. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on corrosion and wear resistance as well as forming, heat treating, and machining. Filing Code: SS-1051. Producer or source: Carpenter Specialty Alloys.


2019 ◽  
pp. 110-114
Author(s):  
D. A. Gerashchenkov ◽  
T. I. Bobkova ◽  
A. F. Vasiliev ◽  
P. A. Kuznetsov ◽  
E. A. Samodelkin ◽  
...  

A composition of a precision alloy based on the Ni–Cr–Mo system for wear and corrosion-resistant coatings by supersonic cold gas dynamic spraying has been developed. The optimum coatings composition provides high level of operational properties; its application is very promising for protection of structural and functional elements of marine equipment from aggressive environmental influence.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3658
Author(s):  
Auezhan Amanov ◽  
Joo-Hyun Choi ◽  
Young-Sik Pyun

In this study, the effects of ultrasonic nanocrystal surface modification (UNSM) technology on the tribological properties and scratch-induced adhesion behavior of a heat-resistant KHR 45A steel cracking tube, which is used for the pyrolysis process, were investigated. The main objective of this study is to investigate the effects of pre- and post-carburizing UNSM treatment on the tribological and adhesion performances of carburized domestic KHR 45A (A) steel and to compare the results with the existing carburized Kubota-made KHR 45A steel (B). A carburizing process was carried out on the polished and UNSM-treated KHR 45A steel substrates, which were cut out from the cracking tube, at 300 °C heat exposure for 300 h. The thickness of the carburizing layer was about 10 μm. UNSM technology was applied as pre- and post-carburizing surface treatment; both reduced the friction coefficient and wear rate compared to that of the carburized KHR 45A steel substrate. It was also found that the application of UNSM technology increased the critical load, which implies the improvement of adhesion behavior between the carburizing layer and the KHR steel substrate. The application of UNSM technology as pre- and post-carburizing surface treatment could help replace carburized Kubota-made KHR 45A steel (B) thanks to the improved tribological performance, enhanced scratch resistance, load bearing capacity, and adhesion of domestic KHR 45A (A) steel.


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