Study on Anastomosis Feature in Polishing Zone in Aspheric Optics Machining

2007 ◽  
Vol 364-366 ◽  
pp. 584-589
Author(s):  
Gui Lin Wang ◽  
Yi Fan Dai ◽  
Sheng Yi Li
Keyword(s):  
Removal Rate ◽  
Workpiece Material ◽  
Workpiece Surface ◽  
Mathematical Relation ◽  
Aspheric Optics ◽  
Relation Model ◽  
Computer Controlled Optical Surfacing ◽  
Computer Controlled ◽  
The Stability ◽  
Peak Value

In order to keep the stability of tool’s removal function, it is required that the anastomosis be tight between the tool and workpiece surface in Computer-controlled Optical Surfacing (CCOS). In this paper, the influence of tool’s character on anastomosis status is firstly studied. The relation model on the ratio of radius to thickness, Young's modulus of the tool, normal asphericity and normal arc height of workpiece surface is established, and the macroscopical condition of tight anastomosis is derived in aspheric optics machining. According to the microcosmic distribution of surface error, the mathematical relation between anastomosis error and removal rate is researched. In the end, the influence rule of anastomosis status on the convergence ratio of residual error is analyzed in machining zone. Based on the conclusion of machining instance, it is found that workpiece material would be fast removed in middle contact zone when the peak value of tool’s removal function locates in its center position.

scholarly journals Development of a Cost-Efficient Computer Controlled Optical Surfacing Process for Correcting Aspheric Lenses using Tool Influence Function based Dwelltime Optimization

2019 ◽  
Vol 215 ◽  
pp. 01002
Author(s):  
Pei Liang Low ◽  
Wilhelmus A. C. M. Messelink ◽  
Rene Weber
Keyword(s):  
Removal Rate ◽  
Surface Current ◽  
Aspheric Surfaces ◽  
Form Errors ◽  
Tool Influence Function ◽  
Convolution Model ◽  
Computer Controlled Optical Surfacing ◽  
Computer Controlled ◽  
Cost Efficient ◽  
Aspheric Lenses

A Computer Controlled Optical Surfacing (CCOS) system has been developed for correcting form errors on aspheric surfaces. Experiments were carried out to find the correlation between different polishing parameters and polishing metrics such as removal rate, uniformity etc. Based on established polishing parameters, polishing process is developed to correct surface errors on planar, spherical and aspheric surfaces. A convolution model between TIF and dwell times was developed to simulate and solve for correction polishing. Surface accuracies of peak-to-valley (PV) 141 nm and root-mean-squared (RMS) 22 nm has been achieved for planar surface. For aspheric surface, current accuracy of 662 nm PV and of 115 nm RMS is achieved with further development ongoing.

scholarly journals A predictable smoothing evolution model for computer-controlled polishing

2020 ◽  
Vol 16 (1) ◽  
Author(s):  
Jing Hou ◽  
Pengli Lei ◽  
Shiwei Liu ◽  
Xianhua Chen ◽  
Jian Wang ◽  
...  
Keyword(s):  
Evolution Model ◽  
Quantitative Prediction ◽  
Theoretical Support ◽  
Model Combining ◽  
Process Guidance ◽  
Dependent Model ◽  
Computer Controlled Optical Surfacing ◽  
Computer Controlled ◽  
Time Dependent Model ◽  
Selection Of

AbstractQuantitative prediction of the smoothing of mid-spatial frequency errors (MSFE) is urgently needed to realize process guidance for computer controlled optical surfacing (CCOS) rather than a qualitative analysis of the processing results. Consequently, a predictable time-dependent model combining process parameters and an error decreasing factor (EDF) were presented in this paper. The basic smoothing theory, solution method and modification of this model were expounded separately and verified by experiments. The experimental results show that the theoretical predicted curve agrees well with the actual smoothing effect. The smoothing evolution model provides certain theoretical support and guidance for the quantitative prediction and parameter selection of the smoothing of MSFE.

scholarly journals An Elementary Approximation of Dwell Time Algorithm for Ultra-Precision Computer-Controlled Optical Surfacing

Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 471
Author(s):  
Yajun Wang ◽  
Yunfei Zhang ◽  
Renke Kang ◽  
Fang Ji
Keyword(s):  
Dwell Time ◽  
Convergence Rates ◽  
Rotational Symmetry ◽  
Time Algorithm ◽  
Two Dimensions ◽  
Efficient Computation ◽  
Deconvolution Problem ◽  
Ultra Precision ◽  
Computer Controlled Optical Surfacing ◽  
Computer Controlled

The dwell time algorithm is one of the key technologies that determines the accuracy of a workpiece in the field of ultra-precision computer-controlled optical surfacing. Existing algorithms mainly consider meticulous mathematics theory and high convergence rates, making the computation process more uneven, and the flatness cannot be further improved. In this paper, a reasonable elementary approximation algorithm of dwell time is proposed on the basis of the theoretical requirement of a removal function in the subaperture polishing and single-peak rotational symmetry character of its practical distribution. Then, the algorithm is well discussed with theoretical analysis and numerical simulation in cases of one-dimension and two-dimensions. In contrast to conventional dwell time algorithms, this proposed algorithm transforms superposition and coupling features of the deconvolution problem into an elementary approximation issue of function value. Compared with the conventional methods, it has obvious advantages for improving calculation efficiency and flatness, and is of great significance for the efficient computation of large-aperture optical polishing. The flatness of φ150 mm and φ100 mm workpieces have achieved PVr150 = 0.028 λ and PVcr100 = 0.014 λ respectively.

AN ADVANCED ADAPTIVE FINITE ELEMENT CODE APPLIED FOR COATING-SUBSTRATE SIMULATION

2011 ◽  
Vol 03 (01n02) ◽  
pp. 91-107 ◽  
Author(s):  
JÜRGEN LEOPOLD ◽  
KATRIN HELLER ◽  
ARNDT MEYER ◽  
REINER WOHLGEMUTH
Keyword(s):  
Finite Element ◽  
Fe Simulation ◽  
Scale Up ◽  
Computational Time ◽  
Adaptive Finite Element ◽  
Workpiece Surface ◽  
Coated Tools ◽  
Geometrical Simulation ◽  
The Stability ◽  
And Storage

The stability of coating-substrate systems influences the chip formation and the surface integrity of the new generated workpiece surface, too. Using finite element (FE) simulation, deformations, strains and stresses in coated tools, caused by external and internal loads, can be computed on a microscopic scale. Since both, the whole macroscopic tool (in mm-scale) and the microscopic coating layers (in μm-scale up to nm-scale) must be included in the same geometrical simulation model, graded high-resolution FE meshes must be used. Nevertheless, the number of nodes in the 3D computational FE grid reaches some millions, leading to large computational time and storage requirements. For this reason, an advanced adaptive finite element (AAFEM) software has been developed and used for the simulation.

The Experimental Analysis on the Regularity of Heating Load in Buildings Using Heat Meters with On-Off Time and Area Method in Shijiazhuang Area

2014 ◽  
Vol 694 ◽  
pp. 272-275
Author(s):  
Chao Wang ◽  
Chun Hua Sun ◽  
Cheng Ying Qi ◽  
Feng Yun Jin ◽  
Bo Shao
Keyword(s):  
Load Distribution ◽  
Distribution Curve ◽  
Heating System ◽  
Measuring Method ◽  
Heating Period ◽  
Heating Load ◽  
The Stability ◽  
Heating Loads ◽  
Off Time ◽  
Peak Value

Based on the heating load experiment adopting on-off time and area measuring method of typical heat users located in different places of different buildings in Shijiazhuang, the heating loads of the heat users which are summarized as two typical heat using modes are studied in this paper and the heating loads in the whole winter heating season of the building is estimated. The results shows that with the user’s heat adopting ratio in these two modes increases, the corresponding heating load is lower, the heating load distribution curve gets smoothly in the whole heating period and the peak value of the system heating loads reduces. This regularity of heating load distribution is beneficial for enhancing the stability of heating system and the thermal efficiency of the heat source.

scholarly journals Investigation on the Mathematical Relation Model of Structural Reliability and Structural Robustness

2021 ◽  
Vol 26 (2) ◽  
pp. 26
Author(s):  
Qi-Wen Jin ◽  
Zheng Liu ◽  
Shuan-Hai He
Keyword(s):  
Structural Damage ◽  
Structural Reliability ◽  
Relational Model ◽  
Engineering Practice ◽  
Variation Trend ◽  
Evaluation Indexes ◽  
Structural Robustness ◽  
Mathematical Relation ◽  
Relation Model ◽  
Random Variation

Structural reliability and structural robustness, from different research fields, are usually employed for the evaluative analysis of building and civil engineering structures. Structural reliability has been widely used for structural analysis and optimization design, while structural robustness is still in rapid development. Several dimensionless evaluation indexes have been defined for structural robustness so far, such as the structural reliability-based redundancy index. However, these different evaluation indexes are usually based on subjective definitions, and they are also difficult to put into engineering practice. The mathematical relational model between structural reliability and structural robustness has not been established yet. This paper is a quantitative study, focusing on the mathematical relation between structural reliability and structural robustness so as to further develop the theory of structural robustness. A strain energy evaluation index for structural robustness is introduced firstly by considering the energy principle. The mathematical relation model of structural reliability and structural robustness is then derived followed by a further comparative study on sensitivity, structural damage, and random variation factor. A cantilever beam and a truss beam are also presented as two case studies. In this study, a parabolic curve mathematical model between structural reliability and structural robustness is established. A significant variation trend for their sensitivities is also observed. The complex interaction mechanism of the joint effect of structural damage and random variation factor is also reflected. With consideration of the variation trend of the structural reliability index that is affected by different degrees of structural damage (mild impairment, moderate impairment, and severe impairment), a three-stage framework for structural life-cycle maintenance management is also proposed. This study can help us gain a better understanding of structural robustness and structural reliability. Some practical references are also provided for the better decision-making of maintenance and management departments.

scholarly journals Layered Double Hydroxides Precursor as Chloride Inhibitor: Synthesis, Characterization, Assessment of Chloride Adsorption Performance

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2537 ◽  
Author(s):  
Lin Chi ◽  
Zheng Wang ◽  
Youfang Zhou ◽  
Shuang Lu ◽  
Yan Yao
Keyword(s):  
Removal Rate ◽  
Chloride Ion ◽  
Cementitious Materials ◽  
Chloride Ions ◽  
Ion Removal ◽  
Hydraulic Concrete ◽  
Adsorption Behaviors ◽  
The Stability ◽  
Inhibition Performance ◽  
Double Hydroxides

In this study, the chloride adsorption behaviors of CaAl-Cl LDH precursors with various Ca:Al ratios were investigated. The optimal chloride ion removal rate was 87.06% due to the formation of hydrocalumite. The chloride adsorption products of CaAl-Cl LDH precursors were further characterized by X-ray diffraction analysis and atomic structure analysis, the adsorption mechanism was considered to be co-precipitate process. The chloride adsorption behaviors of cementitious materials blended with CaAl-Cl LDH precursors were further investigated. Leaching test according to Test Code for Hydraulic Concrete (SL352-2006) was performed to testify the stability of chloride ions in the mortar. The results show that more than 98.3% chloride ions were immobilized in cement mortar blended with CaAl-Cl LDH precursor and cannot be easily released again. The inhibition performance of steel in the electrolytes with/without CaAl LDH precursor was investigated by using electrochemical measurements. The results indicate that CaAl LDH precursor can effectively protect the passive film on steel surface by chloride adsorption. Considering the high anion exchange capacities of the LDHs, synthesized chloride adsorbent precursor can be applied as new inhibitors blended in cementitious materials to prevent the chloride-induced deterioration. Moreover, the application of chloride adsorption on CaAl-Cl LDH could also be of interest for the application of seawater blended concrete.

Research on the Optimized Tool-Path Planning of Computer Controlled Optical Surfacing

2011 ◽  
Vol 399-401 ◽  
pp. 1763-1767
Author(s):  
Ri Pan ◽  
Wei Yang ◽  
Yin Biao Guo ◽  
Feng Yang ◽  
Dong Xu Zhang
Keyword(s):  
Convergence Rate ◽  
Processing Time ◽  
Tool Path ◽  
Tool Path Planning ◽  
Tool Paths ◽  
High Convergence Rate ◽  
Computer Controlled Optical Surfacing ◽  
Computer Controlled ◽  
Removal Processes ◽  
Working Efficiency

Computer controlled optical surfacing (CCOS) is widely used in aspheric optical lenses fabrication because of their high convergence rate on surface based on deterministic removal processes since 1963. As an important part of CCOS techniques, reasonable tool-path would increase the polishing speed, decrease the processing time and then improve the efficiency of polishing. Optimized policy combined with improved Prim algorithm is presented in this paper based on the study of the characteristic of aspheric polishing and the tool-paths in common use. The simulated results show that the length of tool-path is reduced so as to decrease the processing time and increase the working efficiency.

scholarly journals Optimisation of EDM Parameters for Cryogenically Treated EN31 Steel with Copper Tool

2021 ◽  
pp. 204-229
Author(s):  
Dillen Henry C ◽  
Goyal Sai Y ◽  
Mr. D. Sakthivel
Keyword(s):  
Removal Rate ◽  
Cryogenic Treatment ◽  
Tool Geometry ◽  
Hard Material ◽  
Workpiece Material ◽  
Heat Treated ◽  
Machining Operations ◽  
Heat Resistant Steels ◽  
Pulse On Time ◽  
Pulse Off Time

EDM has been replacing drilling, milling, grinding, and other traditional machining operations and is now a well-established machining option in many manufacturing industries throughout the world and is capable of machining geometrically complex or hard material components, that are precise and difficult-to-machine such as heat-treated tool steels, composites, superalloys, ceramics, carbides, heat resistant steels, etc. During machining done over EDM machine, with the workpiece, even the tool wears out. This tool wear is not desired as it changes the tool geometry. To overcome this hurdle, cryogenic treatment is carried out for workpiece material before machining. This report presents the optimization of EDM process parameters such as pulse on-time (Ton), pulse off-time (Toff), and Current (I) to obtain the greatest material removal rate (MRR) and less surface roughness (Ra) of EN31 steel with copper as the working electrode for machining.

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