Numerical Simulation of Automotive Crash-Box Subjected to Low Velocity Frontal Impact

2009 ◽  
Vol 417-418 ◽  
pp. 17-20 ◽  
Author(s):  
Qing Fen Li ◽  
Yan Jie Liu ◽  
Hai Dou Wang ◽  
Sheng Yuan Yan
Keyword(s):  
Energy Absorption ◽  
Cross Section ◽  
Large Strain ◽  
Circular Cross Section ◽  
Shell Element ◽  
Fe Model ◽  
Frontal Impact ◽  
Low Velocity ◽  
Fe Method ◽  
Thin Walled

Thin walled tubes, particularly those of square or circular cross-section, are the common types of automobile crash-box, which equipped at the front end of a car, is one of the most important automotive parts for crash energy absorption. In the present work, energy absorption characters of square and circular cross-section thin walled tubes at low-velocity frontal impact are investigated respectively by using finite element (FE) method. The numerical simulations were carried out using the software LS-DYNA. The tubes were modeled using shell element of designation Belytschko-Tsay, which is suitable for large strain analyses. The FE model of the tube was validated by comparing the theoretical calculation results, experimental results and FE model results. Results show that on average the difference of these results was within 10%. The good correlation of results obtained show that the numerical analyses are reliable.

Numerical Investigation of Cross-Section on Aluminum A6063 Thin-Walled Structures under Low-Velocity Impact Loading

2014 ◽  
Vol 1019 ◽  
pp. 96-102
Author(s):  
Ali Taherkhani ◽  
Ali Alavi Nia
Keyword(s):  
Energy Absorption ◽  
Cross Section ◽  
Cross Sections ◽  
Peak Load ◽  
Circular Cross Section ◽  
Absorption Capacity ◽  
Energy Absorption Capacity ◽  
Thin Walled Structures ◽  
Thin Walled ◽  
Crush Strength

In this study, the energy absorption capacity and crush strength of cylindrical thin-walled structures is investigated using nonlinear Finite Elements code LS-DYNA. For the thin-walled structure, Aluminum A6063 is used and its behaviour is modeled using power-law equation. In order to better investigate the performance of tubes, the simulation was also carried out on structures with other types of cross-sections such as triangle, square, rectangle, and hexagonal, and their results, namely, energy absorption, crush strength, peak load, and the displacement at the end of tubes was compared to each other. It was seen that the circular cross-section has the highest energy absorption capacity and crush strength, while they are the lowest for the triangular cross-section. It was concluded that increasing the number of sides increases the energy absorption capacity and the crush strength. On the other hand, by comparing the results between the square and rectangular cross-sections, it can be found out that eliminating the symmetry of the cross-section decreases the energy absorption capacity and the crush strength. The crush behaviour of the structure was also studied by changing the mass and the velocity of the striker, simultaneously while its total kinetic energy is kept constant. It was seen that the energy absorption of the structure is more sensitive to the striker velocity than its mass.

scholarly journals Impact Energy Absorption Capability of Polygonal Cross-Section Thin-Walled Beams under Lateral Impact

2021 ◽  
Vol 4 (4) ◽  
pp. 205-214
Author(s):  
Sanjay Patil ◽  
Arvind Bhosale ◽  
Vijaypatil Dhepe ◽  
Dheeraj Lengare ◽  
Ravi Kakde
Keyword(s):  
Energy Absorption ◽  
Cross Section ◽  
Impact Energy ◽  
Circular Cross Section ◽  
Absorption Capacity ◽  
Lateral Impact ◽  
Bending Performance ◽  
Thin Walled ◽  
Energy Absorbers ◽  
Side Collision

The continuing efforts of automotive technology aim to deliver even greater safety benefits and reduce the weight of a vehicle. Thin-walled beams (TWB) are widely used as strengtheners or energy absorbers in vehicle bodies due to their lightweight and excellent energy absorption capacity. Thus, researchers are interested in the collapse behaviour and mechanical properties of thin-walled beams under static and dynamic loadings. Circular TWB is commonly used in vehicle side doors. In the event of a side collision, this beam deforms and absorbs the greatest amount of impact energy. In this study, the energy absorption capability and crashworthiness of polygonal cross-section TWBs subjected to lateral impact was investigated using numerical simulations. Polygonal TWB ranging from square to dodecagon, as well as circular cross section, were selected for this study. Energy absorption (EA), specific energy absorption (SEA) and crash force efficiency (CFE) crashworthiness indicators are employed to evaluate the bending collapse performance. Because TWB thickness and weight have a greater impact on bending performance, they were kept constant across all polygons. In ABAQUS explicit dynamic software, finite element simulations are performed, and plastic hinges and flattening patterns of all polygons are examined. The results show that heptagon, octagon, and nonagon cross-section TWB perform better in crashworthiness than square and circular TWB.

Experimental and Numerical Study of the Energy Absorbed with Various Thickness of Thin Rectangular and Square Sections

2012 ◽  
Vol 229-231 ◽  
pp. 1120-1124
Author(s):  
Sajjad Dehghanpour ◽  
Sobhan Dehghanpour
Keyword(s):  
Numerical Analysis ◽  
Energy Absorption ◽  
Cross Section ◽  
Numerical Study ◽  
Rectangular Cross Section ◽  
Lateral Loading ◽  
Thin Walled

Impact is one of very important subjects which always have been considered in mechanical science. Nature of impact is such that which makes its control a hard task. Therefore it is required to present the transfer of impact to other vulnerable part of a structure, when it is necessary, one of the best method of absorbing energy of impact , is by using Thin-walled tubes these tubes collapses under impact and with absorption of energy, it prevents the damage to other parts. Purpose of recent study is to survey the deformation and energy absorption of tubes with different type of cross section (rectangular or square) and with similar volumes, height, mean cross section, and material under loading. Lateral loading of tubes are quasi-static type and beside as numerical analysis, also experimental experiences has been performed to evaluate the accuracy of the results. Results from the surveys is indicates that in a same conditions which mentioned above, samples with square cross section ,absorb more energy compare to rectangular cross section, and also by increscent in thickness, energy absorption would be more.

scholarly journals STRUCTURAL FIRE BEHAVIOUR OF Z PURLINS

2016 ◽  
Author(s):  
Ivo Schwarz ◽  
Martin Slatinka ◽  
Michal Jandera
Keyword(s):  
Shell Element ◽  
Fe Model ◽  
Structural Members ◽  
Engineering Model ◽  
Fire Behaviour ◽  
Design Standard ◽  
Secondary Load ◽  
Practical Engineering ◽  
Bending Capacity ◽  
Thin Walled

Cold-formed sections are very common and efficient as secondary load-caring structural members. But the current European design standard EN 1993-1-2 sets the limiting temperature for the Class 4 sections to 350°C which is generallyvery conservative approach.This paper is focused on the thin-walled profilebehaviourin case offire. In particular, the paper describes transition from the beam to fibre behaviour of a Z purlin. A sophisticated shell element FE model is shown and compared to the test. Later, a more practical (Engineering) model neglecting the bending stiffness entirely is made and compared to the previous results. The conclusions show, that such simplified description of real behaviour is possible to be used after the bending capacity of the member is exceeded and predicts the forces to connection well.

Optimized Design of Energy Absorption Construction of ROPS

2013 ◽  
Vol 738 ◽  
pp. 208-211
Author(s):  
Su Li Feng ◽  
Qiu Ju Zhang ◽  
Zhi Gang Tian ◽  
Sen Lin
Keyword(s):  
Finite Element Analysis ◽  
Energy Absorption ◽  
Cross Section ◽  
Design Parameters ◽  
Multiple Objective ◽  
Deformation Pattern ◽  
Optimized Design ◽  
Element Analysis ◽  
Analysis Design ◽  
Thin Walled

This article addresses design of ROPS model with energy absorption structure based on dimensions of cross section, characteristics of force and deformation pattern of ROPS. Optimum design parameters have been obtained from optimized analysis of multiple-objective structural crashworthiness of thin-walled straight square tube subject to deformation due to pore defect using a combination of finite element analysis, design of experiment, response surface methodology and generic algorithm.

scholarly journals A Study of Multi-Objective Crashworthiness Optimization of the Thin-Walled Composite Tube under Axial Load

Vehicles ◽  
2020 ◽  
Vol 2 (3) ◽  
pp. 438-452
Author(s):  
Mohammad Reza Seyedi ◽  
Abolfazl Khalkhali
Keyword(s):  
Failure Mechanism ◽  
Energy Absorption ◽  
Failure Modes ◽  
Matrix Material ◽  
Load Condition ◽  
Fe Model ◽  
Absorption Mechanism ◽  
Multi Objective ◽  
Thin Walled ◽  
The Impact

In recent decades, thin-walled composite components have been widely used in the automotive industry due to their high specific energy absorption. A large number of experimental and numerical studies have been conducted to characterize the energy absorption mechanism and failure criteria for different composite tubes. Their results indicate that the energy absorption characteristics depend highly on the failure modes that occur during the impact. And failure mechanism is dependent on fiber material, matrix material, fiber angle, the layout of the fibers, as well as the geometry of structure and load condition. In this paper, first, the finite element (FE) model of the CFRP tube was developed using the Tsai-Wu failure criterion to model the crush characteristics. The FE results were validated using the published experimental. Then, a series of FE simulations were conducted considering different fiber directions and the number of layers to generate enough data for constructing the GMDH-type neural network. The polynomial expression of the three outputs (energy absorption, maximum force, and critical buckling force) was extracted using the GMDH algorithm and was used to perform the Pareto-based multi-objective optimizations. Finally, the failure mechanism of the optimum design point was simulated in LS-DYNA. The main contribution of this study was to successfully model the CFRP tube and damage mechanism using appropriate material constitutive model’s parameters and present the multi-objective method to find the optimum crashworthy design of the CFRP tube.

Influence of the Cross Section Shape on Energy Absorbing Component of Bumper Subjected to Low Speed Crash

2013 ◽  
Vol 477-478 ◽  
pp. 3-6
Author(s):  
Yan Jie Liu ◽  
Lin Ding
Keyword(s):  
Energy Absorption ◽  
Cross Section ◽  
Peak Load ◽  
Low Velocity Impact ◽  
Fe Model ◽  
Cross Section Shape ◽  
Section Shape ◽  
The Cross ◽  
Energy Absorbing ◽  
The Impact

Energy absorbing component of bumper equipped at the front end of a car, is one of the most important automotive parts for crash energy absorption. It usually was made a mental thin walled tube. In the paper, automobile energy absorbing component at low-velocity impact was studied by using Finite Element Method. The FE model of the tube was builded by comparing the five cross section shape . Results show that the impact peak load and maximum energy absorption have certain effect to energy-absorbing component with different the cross section shape.

scholarly journals Energy absorption of thin-walled cylinders filled with silicone rubber subjected to low-velocity impact

2017 ◽  
Vol 4 (5) ◽  
pp. 17-00052-17-00052
Author(s):  
Tadaharu ADACHI ◽  
Takeru OZAWA ◽  
Hardi WITONO ◽  
Sho ONISHI ◽  
Yosuke ISHII
Keyword(s):  
Energy Absorption ◽  
Silicone Rubber ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Velocity Impact ◽  
Thin Walled

scholarly journals Modeling and Comparative Analysis of Different Generic Cross Section B-Pillar Design in Roof Crush Impact

2021 ◽  
pp. 187-200
Author(s):  
Pankaj Kumar Jha ◽  
Rachayya Arakerimath
Keyword(s):  
Finite Element ◽  
Energy Absorption ◽  
Cross Section ◽  
Cross Sections ◽  
High Energy ◽  
Fe Model ◽  
Performance Study ◽  
Element Analysis ◽  
Pillar Design ◽  
Static Test

When a vehicle tips over onto its roof or side due to internal or external force on a vehicle is called Rollover impact. Rollover is a very critical impact compared to another mode of vehicle impacts. B-pillar and its cross-section design are very critical in the rollover impacts by reducing the cabin intrusion of vehicle. B-pillar absorbs most of the energy at the time of rollover and reduces the fatality rate of the passenger. In this work, a B-pillar finite element (FE) model is modeled to analyze as per FMVSS216a standard protocol to check the critical performance. Two generic cross-sections of the B-pillar are considered for preliminary assessment. This B-pillar designs FE model (cut model) are modeled and analyzed for FMVSS216a using LS-DYNA explicit code. The FMVS216a lab test is a quasi-static test and LS-DYNA is the well-accepted FEA tool to simulate the quasi-static test. LS-DYNA software is widely accepted as a multi-purpose finite element analysis (FEA), capable of solving complex problems in the field of Automobile, Aerospace, etc. So LS-DYNA is considered for the study of the B-Pillar simulations. Both the B-pillar designs are accessed and compared with respect to energy absorption, crush resistance characteristics with respect to the full vehicle rollover test. With the detailed performance study of both cross-section designs under rollover impact, the best performing B-pillar design in terms of high energy absorption and high vehicle resistance is selected for furtheroptimization study to meet the Roof crush standard requirements.

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