Adjusting Optimized Material Properties for Tailored Heat Treated Blanks

2011 ◽  
Vol 473 ◽  
pp. 420-427
Author(s):  
Marion Merklein ◽  
Hung Nguyen
Keyword(s):  
Heat Treatment ◽  
Aluminum Alloys ◽  
Material Properties ◽  
Precipitation Hardening ◽  
Process Window ◽  
Sheet Metals ◽  
Lightweight Construction ◽  
Short Term ◽  
Conductive Heating ◽  
Heat Treated

Aluminum alloys have great potential for lightweight construction. In order to achieve an optimized properties distribution for the forming operation and to enhance the formability of aluminum alloys, so called Tailored Heat Treated Blanks (THTB) are developed. In this context, this paper is about the local precipitation hardening of sheet metals for the application of THTB. By using a specific, short-term heat treatment via conductive heating plates the thermal induced hardening of the fast hardenable alloy AA6181PX is quantified and qualified. Considering the processibility of the local precipitation hardening for THTB, a process window for the heat treatment parameters is presented allowing a precise setting of the mechanical material properties.

Application of Tailored Heat Treated Blanks under Quasi Series Conditions

2007 ◽  
Vol 344 ◽  
pp. 383-390 ◽  
Author(s):  
Marion Merklein ◽  
Uwe Vogt
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Local Heat ◽  
Strength Distribution ◽  
Process Window ◽  
Short Term ◽  
Forming Process ◽  
Heat Treated ◽  
Set Up ◽  
The Impact

Tailored Heat Treated Blanks (THTB) are blanks that exhibit locally different strength specifically optimized for the succeeding forming process. The strength distribution is set by a local, short-term heat treatment modifying the mechanical properties of the material. Hence, THTB allow enhancing forming limits significantly leading to shorter and more robust manufacture process chains. In order to qualify the use of THTB under quasi series conditions, the interdependencies of the blank’s local heat treatment and the entire process chain of the car body manufacture have to be analyzed. In this respect, the impact of a short-term heat treatment on the mechanical properties of AA6181PX, a commonly used aluminum alloy in today’s car bodies, was studied. Also the influence of a short-term heat treatment on the coil lubricant, usually already applied by the material supplier, was given a closer look. Based on these experiments process restrictions for the application of THTB in an industrial automotive environment were derived and a process window for the THTB design was set up. In conclusion, strategies were defined how to enhance the found process boundaries leading to a more robust process window.

Experimental Investigation of Heat-Treated Aluminum Profiles

2015 ◽  
Vol 651-653 ◽  
pp. 59-64
Author(s):  
Marion Merklein ◽  
Matthias Graser ◽  
Michael Lechner
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Experimental Investigation ◽  
Material Flow ◽  
Material Characterization ◽  
Process Window ◽  
Short Term ◽  
Property Distribution ◽  
Heat Treated ◽  
Aluminum Profiles

Tailor Heat Treated Profiles (THTP) are profiles that exhibit local different mechanical properties optimized for a subsequent forming operation. The property distribution is realized by short term heat treatment before a forming operation. Based on the interaction of soft and hard areas the material flow can be improved and the formability can be enhanced. Prerequisite for a successful application of the technology is a comprehensive material characterization. Therefore, within this paper the influence of short term heat treatment on the mechanical properties of profiles will be presented. In particular, different heating technologies based on heat conduction and laser radiation are compared. Based on the results, a process window will be derived. All investigations were performed using the precipitation hardenable aluminum alloy EN AW 6060.

Comparison of Microstructure and Mechanical Properties of Additively Manufactured and Conventional Maraging Steel

2020 ◽  
Vol 405 ◽  
pp. 133-138
Author(s):  
Ludmila Kučerová ◽  
Andrea Jandová ◽  
Ivana Zetková
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Maraging Steel ◽  
Precipitation Hardening ◽  
High Strength ◽  
Hardness Measurement ◽  
Nickel Steel ◽  
Heat Treated ◽  
Good Material ◽  
Iron Nickel

Maraging steel is an iron-nickel steel alloy, which achieves very good material properties like high toughness, hardness, good weldability, high strength and dimensional stability during heat treatment. In this work, maraging steel 18Ni-300 was manufactured by selective laser melting. It is a method of additive manufacturing (AM) technology, which produces prototypes and functional parts. Sample of additively manufactured and conventional steel with the same chemical composition were tested after in three different states – heat treated (as-built/as-received), solution annealed and precipitation hardened. Resulting microstructures were analysed by light and scanning electron microscopy and mechanical properties were obtained by hardness measurement and tensile test. Cellular martensitic microstructures were observed in additively manufactured samples and conventional maraging steel consisted of lath martensitic microstructures. Very similar mechanical properties were obtained for both steels after the application of the same heat treatment. Ultimate tensile strengths reached 839 – 900 MPa for samples without heat treatment and heat treated by solution annealing, the samples after precipitation hardening had tensile strengths of 1577 – 1711 MPa.

scholarly journals EN AW-2024 Wrought Aluminum Alloy Processed by Casting with Crystallization under Pressure

2017 ◽  
Vol 67 (2) ◽  
pp. 109-116
Author(s):  
Branislav Vanko ◽  
Ladislav Stanček ◽  
Roman Moravčík
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Shrinkage Porosity ◽  
Forced Flow ◽  
Heat Treated ◽  
Crystallization Under Pressure ◽  
Wrought Aluminum Alloys ◽  
Wrought Aluminum

AbstractBy using the wrought aluminum alloys can be created castings with higher mechanical properties than the castings made of standard foundry aluminum alloys, but it is necessary to handle the process of making sound castings without any defects such as hot tears and shrinkage porosity. In experiments, we have been studied of wrought aluminum alloy EN AW-2024 which has been processed by the casting with crystallization under pressure with forced flow. Castings were heat treated by standard T6 heat treatment.

scholarly journals Short Heat Treatments for the F357 Aluminum Alloy Processed by Laser Powder Bed Fusion

Materials ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6157
Author(s):  
Matteo Vanzetti ◽  
Enrico Virgillito ◽  
Alberta Aversa ◽  
Diego Manfredi ◽  
Federica Bondioli ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Precipitation Hardening ◽  
Solution Treatment ◽  
Heat Treatments ◽  
Point Of View ◽  
Powder Bed Fusion ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Heat Treated ◽  
Direct Aging

Conventionally processed precipitation hardening aluminum alloys are generally treated with T6 heat treatments which are time-consuming and generally optimized for conventionally processed microstructures. Alternatively, parts produced by laser powder bed fusion (L-PBF) are characterized by unique microstructures made of very fine and metastable phases. These peculiar features require specifically optimized heat treatments. This work evaluates the effects of a short T6 heat treatment on L-PBF AlSi7Mg samples. The samples underwent a solution step of 15 min at 540 °C followed by water quenching and subsequently by an artificial aging at 170 °C for 2–8 h. The heat treated samples were characterized from a microstructural and mechanical point of view and compared with both as-built and direct aging (DA) treated samples. The results show that a 15 min solution treatment at 540 °C allows the dissolution of the very fine phases obtained during the L-PBF process; the subsequent heat treatment at 170 °C for 6 h makes it possible to obtain slightly lower tensile properties compared to those of the standard T6. With respect to the DA samples, higher elongation was achieved. These results show that this heat treatment can be of great benefit for the industry.

Precipitation Behaviour and Mechanical Properties during Short-Term Heat Treatment for Tailor Heat Treated Profiles (THTP) of Aluminium Alloy 6060 T4

2016 ◽  
Vol 877 ◽  
pp. 400-406 ◽  
Author(s):  
Hannes Fröck ◽  
Matthias Graser ◽  
Benjamin Milkereit ◽  
Michael Reich ◽  
Michael Lechner ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminium Alloy ◽  
Heat Treatments ◽  
Maximum Temperature ◽  
Short Term ◽  
Scanning Calorimetry ◽  
Heat Treated ◽  
Precipitation Behaviour ◽  
Dissolution And Precipitation

Precipitation hardening aluminium alloys are widely used for automotive applications. To enhance the application of aluminium profiles, improved formability is needed. Tailor Heat Treated Profiles (THTP) with locally different material properties attempt to increase formability e.g. in bending processes. Tailoring of local properties is obtained by a local short-term heat treatment, dissolving the initial precipitate state (retrogression) and still allowing subsequent ageing. In the present study, the dissolution and precipitation behaviour of the aluminium alloy EN AW-6060 T4 was investigated during heating with differential scanning calorimetry (DSC). Heating curves from 20 to 600 °C with heating rates of 0.01 up to 5 K/s were recorded. Interrupted heat treatments with different maximum temperatures were performed in a deformation dilatometer. Immediately afterwards, tensile tests were carried out at room temperature. The course of the recorded mechanical properties as a function of the maximum temperature is discussed with regard to the dissolution and precipitation behaviour during heating. Finally, the aging behaviour of the investigated alloy was recorded after different typical short-term heat treatments and is discussed with reference to the DSC‐curves. The correlation of the microstructure and the mechanical properties enables the derivation of optimal parameters for the development of THTP through a local softening.

Microstructure and Properties of Welds of Semi-Austenitic Precipitation Hardening Stainlees Steel after Heat Treatment

2013 ◽  
Vol 58 (2) ◽  
pp. 613-617 ◽  
Author(s):  
A. Ziewiec ◽  
E. Tasak ◽  
M. Witkowska ◽  
K. Ziewiec
Keyword(s):  
Heat Treatment ◽  
Welded Joints ◽  
Electron Microscope Study ◽  
Precipitation Hardening ◽  
Welded Joint ◽  
Inert Gas ◽  
Scanning Electron Microscope Study ◽  
Microstructure And Properties ◽  
Heat Treated ◽  
Δ Ferrite

This paper presents the studies of the microstructure and properties of the welded joints made of 15-7Mo precipitation hardened semi-austenitic stainless steel welded by Tungsten Inert Gas. Microstructural changes in the heat treated welded joints was assessed. It was found that the joints of 15-7Mo steel in as welded state contain martensite, austenite and δ-ferrite. Scanning electron microscope study of the joints was carried out. The sub-zero and destabilization heat treatment were found to decrease or completely eliminate the austenite in the microstructure and increase hardness of the welded joint.

Nanostructure Formation and Properties in Some Al Alloys after SPD and Heat Treatment

2009 ◽  
Vol 633-634 ◽  
pp. 273-302 ◽  
Author(s):  
Tibor Kvačkaj ◽  
Jana Bidulská ◽  
Martin Fujda ◽  
Robert Kočiško ◽  
Imrich Pokorný ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Material Properties ◽  
Aluminium Alloys ◽  
Al Alloys ◽  
Experimental Conditions ◽  
Structural Formation ◽  
Heat Treated ◽  
Purity Aluminium ◽  
High Purity Aluminium

Influence of SPD process realized by ECAP on structural formation and mechanical properties was searched. Samples after ECAP were heat treated at various temperature and time conditions. Investigation material bases were high purity aluminium and aluminium alloys EN AW 6082, EN AW 2014. The best material properties are describing in dependence on experimental conditions.

scholarly journals Evaluation of Vickers Hardness Number of Al-Si Alloy Under Heat Treated Conditions

2021 ◽  
Vol 10 (6) ◽  
pp. 222-227
Author(s):  
Jayasheel Kumar K A ◽  
◽  
C M Ramesha ◽  
Keyword(s):  
Heat Treatment ◽  
Vickers Hardness ◽  
Precipitation Hardening ◽  
Heat Treatment Condition ◽  
Vickers Hardness Number ◽  
Hardness Tester ◽  
Hardness Number ◽  
Heat Treated ◽  
Hardness Property ◽  
Property Assessment

The paper deal with the hardness property assessment of various Al-Si alloys under heat treated conditions. The tested specimens have the compositions of Si with percentages such as 12 18 and 24. The fabrication of the selected composition is carried out by melting the material to the melting temperature of around 800°C. The material is subjected to solutionised heat treatment for 3 hours at 500°C, 520°C and 535°C and quenched in water. Further aging is carried out at 155°C for 2 hours, 5 hours and 8 hours respectively for 500°C, 520°C and 535°C of solution heat treatment condition. The hardness property is evaluated using Vickers Hardness tester as per the standards of ASTM- E92. Thorough comparison of Vickers hardness number is performed among the as- cast and various heat treated environment. Desirable properties of alloy are observed at 520°C solutionised heat treatment & 5 hours of precipitation hardening at 155°C for 18% of Silicon composition. The hardness value decreases due to the increase in percentage of silicon and the values are observed.

Comprehensive Material Characterization for an Intermediate Heat Treatment

2013 ◽  
Vol 549 ◽  
pp. 39-44 ◽  
Author(s):  
Michael Lechner ◽  
Andreas Kuppert ◽  
Marion Merklein
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
New Technologies ◽  
Process Window ◽  
Short Term ◽  
Intermediate Heat Treatment ◽  
Comprehensive Knowledge ◽  
New Strategy ◽  
Two Parameters ◽  
The Impact

Encouraged by increasing climate regulations there is a trend to lightweight constructions in the transportation sector, particularly in the automotive industry. An auspicious possibility to reduce the weight of the vehicle is the substitution of conventional steel by aluminum alloys. However, aluminum has a low formability and therefore new technologies have to be found in order to enhance the materials spectrum of application. A new strategy to extend the process limit is the short-term aluminum intermediate heat treatment between two forming operations. Key idea is the partial adaption of the mechanical properties with a short term heat treatment. By the interaction of soft and hard areas the material flow during the forming operation can be improved and the formability can be enhanced. Prerequisite for a successful application of the technology and the numerical simulation is a comprehensive knowledge about the interaction of pre-straining and a subsequent short term heat treatment. Within this paper the mechanical properties in dependency of the two parameters will be presented and a process window for the heat treatment after first forming operations will be derived. Moreover, the influence of batch fluctuations and the impact of ageing will be demonstrated.

Sign in / Sign up

Export Citation Format

Share Document