Laser Heat Treatment Effects on Roller Hemming in Aluminum Alloys

2012 ◽  
Vol 504-506 ◽  
pp. 711-716 ◽  
Author(s):  
Tobias Kleeh ◽  
Marion Merklein ◽  
Karl Roll
Keyword(s):  
Heat Treatment ◽  
Aluminum Alloys ◽  
Laser Energy ◽  
Laser System ◽  
Wave Length ◽  
Laser Heat Treatment ◽  
Micro Hardness ◽  
Forming Process ◽  
Hardness Tests ◽  
Set Up

Especially for bending/hemming operations, aluminum alloys lack sufficient formability. The aim is to use them in the same way as other structural materials such as conventional steel. In this study, a combined laser-assisted roller hemming process is set up. For this, a 4000 W Nd:YAG-laser with a wave-length of 1096 nm is used. Several parameters are defined and the effects of heat treatment on the hemming ability of AA6014 were investigated. Taking into account the kinds of components that are expected to be formed, the experiment is set up with two flexible robots that can rotate on six axes. One moves the roller for the forming process and the other guides the laser system. Radiation tests by the laser were conducted before the forming processes. Sheets were irradiated with a laser energy level between 10 J/mm and 40 J/mm. The heat-treat condition was confirmed by micro-hardness tests. Roll (in/out) for straight contours after final hemming were measured and the effect from the heat treatment was investigated. Furthermore, the influence of the applied heat on the final hem geometry was investigated. Limitations of the conventional roller hemming process were highlighted and the transition to laser-assisted roller hemming defined.

Application of Tailored Heat Treated Blanks under Quasi Series Conditions

2007 ◽  
Vol 344 ◽  
pp. 383-390 ◽  
Author(s):  
Marion Merklein ◽  
Uwe Vogt
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Local Heat ◽  
Strength Distribution ◽  
Process Window ◽  
Short Term ◽  
Forming Process ◽  
Heat Treated ◽  
Set Up ◽  
The Impact

Tailored Heat Treated Blanks (THTB) are blanks that exhibit locally different strength specifically optimized for the succeeding forming process. The strength distribution is set by a local, short-term heat treatment modifying the mechanical properties of the material. Hence, THTB allow enhancing forming limits significantly leading to shorter and more robust manufacture process chains. In order to qualify the use of THTB under quasi series conditions, the interdependencies of the blank’s local heat treatment and the entire process chain of the car body manufacture have to be analyzed. In this respect, the impact of a short-term heat treatment on the mechanical properties of AA6181PX, a commonly used aluminum alloy in today’s car bodies, was studied. Also the influence of a short-term heat treatment on the coil lubricant, usually already applied by the material supplier, was given a closer look. Based on these experiments process restrictions for the application of THTB in an industrial automotive environment were derived and a process window for the THTB design was set up. In conclusion, strategies were defined how to enhance the found process boundaries leading to a more robust process window.

scholarly journals Similar and dissimilar welding effect on the mechanical properties of 5383 H34, 5754 H34 and 6005 T6 aluminum alloys

2020 ◽  
Vol 25 (2) ◽  
Author(s):  
Christian Caglioni ◽  
Felipe Mello Rigon ◽  
, Marcelo André Losekann ◽  
Luciana Cristina Soto Herek Rezende ◽  
Mychelle Vianna Pereira Companhoni ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloys ◽  
Specific Weight ◽  
Morphological Properties ◽  
Dissimilar Welding ◽  
Mechanical Resistance ◽  
Micro Hardness ◽  
Precipitate Dissolution ◽  
Hardness Tests ◽  
Mechanical Tensile

ABSTRACT Aluminum alloys are not covered by their specific weight. Each class of aluminum alloy presents a set of properties that are favorable to a given function in the same product, just as the alloys may be present in the same vehicle. However, it is necessary to know the changes in the mechanical properties that occur with the union process of these aluminum alloys. The objective of this study was to evaluate the mechanical and morphological properties of alloys 5383 H34, 5754 H34 and 6005 T6 similarly welded and dissimilar by the MIG process. Six combinations of these alloys were characterized by mechanical tensile, folding and Vickers micro-hardness tests, as well as scanning electron microscopy (SEM) and optical microscopy (OM). Among the results obtained, a decrease in tensile strength was observed for all welded alloys. In addition, the microhardness was affected in the melt line, in the weld bead and in the HAZ (heat affected zone). The main causes of the reduction of the mechanical resistance of the welded alloys were the grain growth and the precipitate dissolution. The data obtained in this study contribute in a very positive way to the development and dimensioning of new projects and technologies involving aluminum alloys.

Simulation and Experiment Research on Squeeze Casting Combined With Forging of Automobile Control Arm

2018 ◽  
Author(s):  
Liang Zhenglong ◽  
Zhang Qi
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Squeeze Casting ◽  
Micro Hardness ◽  
Experiment Research ◽  
Forming Process ◽  
Combined Process ◽  
T6 Heat Treatment ◽  
Simulation And Experiment ◽  
Casting Aluminum

Aim to improve mechanical properties of the casting aluminum components, a novel process that combined squeeze casting with local forging was proposed. THERCAST® and FORGE® were used to simulate the combined forming process of the automobile control arm. The effects of pouring rate, forging temperature and T6 heat treatment on microstructure evolution and mechanical properties of the samples formed by this combined process were investigated. The results showed that the pouring rate and forging temperature have a negligible effect on microstructure of those samples. The combined process of squeeze casting and forging could obviously refine microstructure, eliminate porosity and improve micro-hardness. After T6 heat treatment, the Si particles were dramatically spheroidized, and the micro-hardness was improved.

scholarly journals Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys

Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1361
Author(s):  
Shreyas Hebbar ◽  
Lukas Kertsch ◽  
Alexander Butz
Keyword(s):  
Heat Treatment ◽  
Plastic Deformation ◽  
Aluminum Alloys ◽  
Solution Heat Treatment ◽  
Artificial Aging ◽  
Treatment Temperature ◽  
Peak Hardness ◽  
Forming Process ◽  
Scanning Calorimetry ◽  
Conventional Solution

A major challenge in processing 7xxx series aluminum alloys is their limited formability at room temperature. In this paper, for the alloys EN AW-7020 and EN AW-7075, various variants of the W-temper forming process are investigated. For both alloys, a good cold formability and a high strength after aging can be achieved. The effects of solution heat treatment or retrogression temperature and holding time, as well as the influence of plastic deformation after quenching, were studied. For various combinations of process parameters, the formability of the as-quenched materials and the hardening performance during artificial aging were examined. For this, hardness measurements and differential scanning calorimetry (DSC) experiments were performed along the entire process chain, to reveal the development of the hardening precipitates. After solution heat treatment and quenching, the yield stress and hardness of both investigated alloys were drastically reduced in comparison to their initial T6 states, while the ductility was significantly increased. By a subsequent simple artificial aging treatment, the same hardness as in the T6 state could be restored. It was observed that plastic deformation immediately after quenching significantly decreased the artificial aging time to achieve the peak hardness. Besides the conventional solution heat treatment process, an alternative retrogression and re-aging procedure was identified for the alloy EN AW-7020. While the heat treatment temperature can be reduced as compared to the conventional solution heat treatment, the formability and hardenability are equally good. In contrast, no such alternative process could be identified for the alloy EN AW-7075.

scholarly journals Study on strong spinning preparation method and mechanism of the industrial pure titanium ultrafine crystallization

2019 ◽  
Vol 14 ◽  
pp. 155892501989525
Author(s):  
Yu Yang ◽  
Yanyan Jia
Keyword(s):  
Heat Treatment ◽  
High Performance ◽  
Pure Titanium ◽  
Grain Structure ◽  
Theoretical Research ◽  
Ultrafine Grain ◽  
Forming Process ◽  
Spinning Process ◽  
And Performance ◽  
Material Utilization

Ultrafine crystallization of industrial pure titanium allowed for higher tensile strength, corrosion resistance, and thermal stability and is therefore widely used in medical instrumentation, aerospace, and passenger vehicle manufacturing. However, the ultrafine crystallizing batch preparation of tubular industrial pure titanium is limited by the development of the spinning process and has remained at the theoretical research stage. In this article, the tubular TA2 industrial pure titanium was taken as the research object, and the ultrafine crystal forming process based on “5-pass strong spin-heat treatment-3 pass-spreading-heat treatment” was proposed. Based on the spinning process test, the ultimate thinning rate of the method is explored and the evolution of the surface microstructure was analyzed by metallographic microscope. The research suggests that the multi-pass, medium–small, and thinning amount of spinning causes the grain structure to be elongated in the axial and tangential directions, and then refined, and the axial fiber uniformity is improved. The research results have certain scientific significance for reducing the consumption of high-performance metals improving material utilization and performance, which also promote the development of ultrafine-grain metals’ preparation technology.

scholarly journals Concept for controlled adjustment of residual stress states in semi-finished products by gradation extrusion

2021 ◽  
Author(s):  
René Selbmann ◽  
Markus Baumann ◽  
Mateus Dobecki ◽  
Markus Bergmann ◽  
Verena Kräusel ◽  
...  
Keyword(s):  
Residual Stress ◽  
Stress Distribution ◽  
Experimental Tests ◽  
Residual Stress Distribution ◽  
Forming Process ◽  
Compressive Stresses ◽  
Energy Consuming ◽  
Stress States ◽  
Set Up ◽  
Time And Energy

AbstractThe residual stress distribution in extruded components and wires after a conventional forming process is frequently unfavourable for subsequent processes, such as bending operations. High tensile residual stresses typically occur near the surface of the wire and thus limit further processability of the material. Additional heat treatment operations or shot peening are often inserted to influence the residual stress distribution in the material after conventional manufacturing. This is time and energy consuming. The research presented in this paper contains an approach to influence the residual stress distribution by modifying the forming process for wire-like applications. The aim of this process is to lower the resulting tensile stress levels near the surface or even to generate compressive stresses. To achieve these residual compressive stresses, special forming elements are integrated in the dies. These modifications in the forming zone have a significant influence on process properties, such as degree of deformation and deformation direction, but typically have no influence on the diameter of the product geometry. In the present paper, the theoretical approach is described, as well as the model set-up, the FE-simulation and the results of the experimental tests. The characterization of the residual stress states in the specimen was carried out by X-ray diffraction using the sin2Ψ method.

Influence of Melt Temperature on Compressive Plasticity of a Cu-Zr-Al Bulk Metallic Glass

2010 ◽  
Vol 146-147 ◽  
pp. 517-521
Author(s):  
Sheng Hui Xie ◽  
Xie Rong Zeng ◽  
Dong Ju Fu ◽  
Lei Zhao ◽  
Qiang Hu
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Metallic Glasses ◽  
Mechanical Performance ◽  
Casting Temperature ◽  
Thermal And Mechanical Properties ◽  
Micro Hardness ◽  
Melt Temperature ◽  
Hardness Tests ◽  
Important Solution

Cu47.5Zr47.5Al5 bulk metallic glasses (BMGs) were cast from the melt temperature 1143 to 1373 K. The structure, thermal and mechanical properties of the BMGs were investigated by XRD, DSC, HRTEM, dilatometric measurements, micro-hardness tests and uniaxial compression. The results indicate that the microstructure and mechanical performance of BMGs are closely affected by the casting temperature. Proper casting temperature ensures the BMGs with large relaxed excess free volume (REFV) and nano-crystallites, which favor the plastic deformation in Cu47.5Zr47.5Al5 BMGs. Regulating the preparing parameters is an important solution to good plasticity in BMGs.

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