A New Method for Copper Spherical Surface Lathing with High Speed Steel Cutting Tool

2015 ◽  
Vol 667 ◽  
pp. 3-8
Author(s):  
Ze Fei Chen ◽  
Lang Zhang
Keyword(s):  
Surface Roughness ◽  
Cylindrical Surface ◽  
Cutting Tool ◽  
Spherical Surface ◽  
Cutting Edge ◽  
Good Effect ◽  
Cutting Depth ◽  
Edge Angle ◽  
Cutting Path ◽  
Cutting Point

On the basis of uneven copper surface roughness during lathering in common CNC lather, analyze the cutting ways of copper spherical surface and the cutting layer different from cylindrical surface lathing. The cutting direction of cylindrical surface lathing is constant, and its cutting layer is too. However, the direction of spherical surface lathing varies along the tangent of its cutting point continually, and the working cutting edge angle and the working minor cutting edge angle of the cutting tool vary too, so the theoretical surface roughness is affected. The cutting layer of spherical surface lathing varies continually, so does the cutting depth of its every cutting point. Through analysis and experiments, prove that cutting force variety is caused by the gradient variety of cutting depth, which leads to increase of the surface rough and its unevenness. Based on the research result, design some new cutting path to improve the surface roughness of copper spherical surface lathing, and obtain good effect.

scholarly journals Optimization of Boring Process Parameters in Manufacturing of Polyacetal Bushing using High Speed Steel

2019 ◽  
Vol 130 ◽  
pp. 01031 ◽  
Author(s):  
The Jaya Suteja ◽  
Yon Haryono ◽  
Andri Harianto ◽  
Esti Rinawiyanti
Keyword(s):  
Surface Roughness ◽  
Process Parameters ◽  
Feed Rate ◽  
High Speed ◽  
Removal Rate ◽  
High Speed Steel ◽  
Cutting Edge ◽  
Depth Of Cut ◽  
Optimum Result ◽  
Edge Angle

Polyacetal is commonly used as bushing material because of its low coefficient of friction and self lubricant characteristics. The polyacetal is machined by using boring process to produce bushing in certain surface roughness. The objectives of this research are to optimize three independent parameters (depth of cut, feed rate and principal cutting edge angle) of boring process of polyacetal using high speed steel tool to achieve the highest material removal rate and the required surface roughness. Response Surface Methodology is used to investigate the influence of the parameters and optimize the boring process. The research shows that the influence of the boring process parameters on polyacetal is similar compared to on metal. The result reveals that the optimum result is achieved by applying the value of depth of cut, feed rate, and principal cutting edge angle is 2.9 × 10–3 m, 0.229 mm rev–1, and 99.1° respectively. By applying these values, the maximum material rate removal achieved in this research is 1263.4 mm3 s–1 and the surface roughness achieved is 1.57 × 10–6 m.

Machined Surface Roughness Geometry Model Development on Ultrasonic Vibration Assisted Micromilling with End Mill

2020 ◽  
Vol 846 ◽  
pp. 122-127
Author(s):  
Gandjar Kiswanto ◽  
Yolanda Rudy Johan ◽  
Poly ◽  
Tae Jo Ko
Keyword(s):  
Surface Roughness ◽  
Ultrasonic Vibration ◽  
Cutting Tool ◽  
Model Development ◽  
Cutting Edge ◽  
End Mill ◽  
Machined Surface ◽  
Workpiece Surface ◽  
Geometry Model ◽  
Machined Surface Roughness

Micro products or micro components are commonly used in today’s world. Research around micromanufacture technologies to produce a better product quality has been going on extensively. Ultrasonic vibration assisted micromilling (UVAM) is one of the technologies that can give a better machining qualities over the conventional ones. One of the benefits UVAM can give is reducing the machined surface roughness. The purpose of this paper is to give an idea how vibration assisted micromilling can give a better surface roughness quality. The theoritical surface roughness geometry model is made using MATLAB software. The cutting tool used in the simulation is end mill. There is a feature of the cutting tool called bottom cutting edge angle. This feature will be considered on this paper. The effects of the bottom cutting edge on workpiece machined surface can be looked visually from the simulation. Thus, the effects of cutting process using UVAM on the workpiece surface can be looked as well through the simulation.

The Comparison of Surface Roughness Characteristics Achieved by the Machining with Conventional and Unconventional Geometry of Tools

2012 ◽  
Vol 622-623 ◽  
pp. 352-356 ◽  
Author(s):  
Peter Monka
Keyword(s):  
Surface Roughness ◽  
Regression Analysis ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Surface Profile ◽  
Operation Time ◽  
Cutting Edge ◽  
Technological Operation ◽  
Profile Characteristics ◽  
Machining Productivity

The paper deals with the experiments realized by means of cutting tool with linear cutting edge not parallel with the axis of the workpiece in order to be observed the suitable values of surface roughness characteristics in dependency on the feed and cutting speed. During experiments were machined three types of steels. Acquired data were statistical processed by regression analysis. The results of the measurements show that the investigated cutting tool enables to secure the same values of surface profile characteristics of steels as a classical cutting tool at finishing with the significant increase of the feed per revolution. It directly influences length of the technological operation time which is several times shortened and so the machining productivity can increase.

Theoretical Value of Total Height of Profile in Rotational Turning

2013 ◽  
Vol 309 ◽  
pp. 154-161 ◽  
Author(s):  
István Sztankovics ◽  
János Kundrák
Keyword(s):  
Surface Roughness ◽  
Cutting Tool ◽  
Cutting Edge ◽  
Technological Parameters ◽  
Machined Surface ◽  
Total Height ◽  
Roughness Profile ◽  
Rotational Turning ◽  
Longitudinal Turning ◽  
Chip Removal

The roughness of the machined surface is determined by the kinematics of chip removal, the shaping and the geometry of the cutting edge. The change of the surface roughness in cutting done under different conditions is easy to follow examining the theoretical value of roughness characteristics. This paper examines how the extent of the theoretical value of total height of profile depends on the different technological parameters in rotational turning. Furthermore the surface roughness and roughness profile is compared achievable by rotational turning and traditional longitudinal turning (in case of radius and pointed cutting tool).

Regenerative Chatter Vibration Occurring in Turning With Different Side Cutting Edge Angles

1995 ◽  
Vol 117 (4) ◽  
pp. 551-558 ◽  
Author(s):  
E. Marui ◽  
M. Hashimoto ◽  
S. Kato
Keyword(s):  
Energy Supply ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Edge ◽  
The Other ◽  
Chatter Vibration ◽  
Regenerative Chatter ◽  
Edge Angle ◽  
Regenerative Effect ◽  
Two Factors

This paper deals with the regenerative chatter vibration occurring in cutting tools with different side cutting edge angles. The occurrence of regenerative chatter vibration of the cutting tool is influenced by two factors, which are closely related to the vibratory energy supply or consumption. One factor is the interference effect between the tool flank and the workpiece. Of course, this factor exists in the primary chatter, too. The other is the regenerative effect. The influence of both factors on the regenerative chatter vibration of cutting tools with different side cutting edge angles is examined experimentally. The vibratory energy supply is simulated, considering the dynamic cutting process. As a result, the property of the regenerative chatter vibration and the influence of the side cutting edge angle on the regenerative chatter vibration are clarified.

Edge Design for Regrinding Cutting Tool

2011 ◽  
Vol 101-102 ◽  
pp. 938-941
Author(s):  
Xin Li Tian ◽  
Hao Wang ◽  
Xiu Jian Tang ◽  
Zhao Li ◽  
Ai Bing Yu
Keyword(s):  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Cutting Edge ◽  
Edge Angle ◽  
Edge Radius ◽  
Tool Edge ◽  
Edge Defects ◽  
Tool Cutting ◽  
Edge Preparation

Regrinding of wasted cutting tools can recycle resources and decrease manufacturing costs. Influence of relative tool sharpness and tool cutting edge angle on tool edge radius were analyzed. Cutting force and cutting temperature were simulated with FEM on different edge radius. Edge preparation experiments were carried out though an abrasive nylon brushing method. The results show that RTS and cutting edge angle have influence on edge radius. Small edge radius might result in small cutting forces and lower average temperatures, could maintain the cutting state between tool and workpiece. The cutting edge defects can be eliminated through edge preparation, and a smooth cutting edge can be obtained. Cutting tool life will be improved through proper edge design and edge preparation.

Surface Roughness Characteristics of Polyamide APA after the Turning by Unconventional Cutting Tool

2013 ◽  
Vol 702 ◽  
pp. 263-268 ◽  
Author(s):  
Katarina Monkova
Keyword(s):  
Surface Roughness ◽  
Cutting Tool ◽  
Statistical Data ◽  
Cutting Speed ◽  
Cutting Edge ◽  
Automotive Applications ◽  
Machined Surface ◽  
Total Cost ◽  
Lower Volume ◽  
Structural Parts

The article deals with surface roughness characteristics of polyamide APA after the turning by tool with linear cutting edge. The experiment was centred on the obtaining of Ra and Rz dependences on both cutting speed and feed per revolution concurrently. Polyamide APA allows the production of very large structural and semi-structural parts for automotive and non-automotive applications including interior, exterior and under-the-hood applications. It also allows reducing the total cost of production, especially for lower volume parts. Therefore, the authors deals with the possibility to work this material. The special cutting tool was selected in regard to the author´s previous experiments. The surfaces of investigated metal samples, which were machined by the tool with linear cutting edge, achieved very good properties, so it was the reason for the using of this tool at the experiments presented in the article. Obtained values of surface roughness characteristics were worked up by means of regression analysis and according to the rules for statistical data processing. The results are arranged into the table and consequently into the graphical presentations. The shapes of chips at the machining within various working conditions are shown at the end of the article. Next experiments will be focused on the machining of other types materials with the same unconventional cutting tool and for the obtaining new data that characterize the machined surface.

Tool Geometry Effect on Machined Surface Integrity in Precision Turning High-Strength Spring Steel

2004 ◽  
Vol 471-472 ◽  
pp. 380-384 ◽  
Author(s):  
H.X. Wang ◽  
Wen Jun Zong ◽  
Ying Chun Liang ◽  
Shen Dong
Keyword(s):  
Surface Roughness ◽  
High Strength ◽  
Rake Angle ◽  
Spring Steel ◽  
Cutting Edge ◽  
Tool Geometry ◽  
Machined Surface ◽  
Edge Angle ◽  
Precision Turning ◽  
Machined Surface Integrity

In this paper, Based on regression analysis of tests, three comprehensive experimental models were presented in precision turning high-strength spring steel, Vicker’s hardness, residual stresses and surface roughness can be predicted utilizing these models. And the influence of tool geometry on machined surface integrity was analyzed systematically. The analytical results show that Vicker’s hardness and compressive residual stress will increase with the decrease of rake angle, clearance angle, cutting edge angle or minor cutting edge angle, surface roughness increases with an increase of rake angle or clearance angle and decreases with an increase of cutting edge angle or minor cutting edge angle.

scholarly journals Effect of the Side Cutting–Edge Angle on the Surface Roughness for Aluminum 1350 in the Turning Operation by Taguchi Method

2010 ◽  
Vol 8 (03) ◽  
Author(s):  
L. Rico ◽  
S. Noriega ◽  
J.L. García ◽  
E.A. Martínez ◽  
R. Ñeco ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Metal Cutting ◽  
Statistical Tests ◽  
Cutting Parameters ◽  
Cutting Edge ◽  
Research Directions ◽  
Turning Operation ◽  
Edge Angle ◽  
Major Variation ◽  
High Level

The purpose of this work was to analyze the effect of the side cutting-edge angle on the surface roughness of aluminum 1350 in a turning operation. A Taguchi design L32 was used in this work; the control variables were spindlespeed, feed rate, depth of cutting and the side cutting-edge angle. Several metal cutting experiments and statistical tests provide evidence that the side cutting-edge angle significantly affects the surface roughness with a Statistical F equal to 24.96, mainly, when the side cutting-edge angle is maintained at high level; in this study, the high level was kept to 5.0 degrees. Also, when the high level condition is kept, it causes a major variation of the residual values; consequently, the surface roughness of the workpiece falls out of the specifications demanded by customers.Moreover, the best combination of the cutting parameters for a minimum surface roughness equal to 23.5 μin wasobtained. Finally, further research directions are presented.

Investigation of Cutting Performance for NAK80 Hardened Steel under Different Assisted Machining Systems

2020 ◽  
Vol 976 ◽  
pp. 133-138
Author(s):  
Shen Yung Lin ◽  
Z.K. Wang
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Tool ◽  
Flank Wear ◽  
Spindle Speed ◽  
Cutting Performance ◽  
The Other ◽  
Cutting Depth ◽  
Cold Air

In this study, five different assisted techniques, including without assistance, laser-assisted, flood assisted, MQL-assisted and cold air-assisted were employed for NAK80 mold steel milling. The 18 set experiments were performed in each assisted system but 27 sets were executed in the without assistance situation. Under each assisted milling circumstance, the effects of process parameters on the variations of surface roughness, cutting force, tool wear and surface morphology of the workpiece are thus investigated. Milling experiments of NAK80 mold steel by cutting-tool of extra-fine particle tungsten carbide with TiSiN coating were conducted. And the experiments of the process parameter combinations such as spindle speed, feed rate and radial depth of cut were also planned. The results show that, under the same milling conditions, the surface roughness and cutting force are decreased as the spindle speed is increased, but both of them is increased as the feed rate and radial cutting depth are increased. In addition, the maximum flank wear of the cutting-tool is increased as the spindle speed, feed rate and radial cutting depth are increased. In terms of cutting assistance, the cutting performance exhibited in the cold air-assisted milling prevails over that in milling without assistance as well as with the other each assisted system. As a result, the cutting-tool flank wear, surface roughness and cutting force are all better than the other assisted techniques.

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