Industrialization Mode for Energy Recovery Using Dry Centrifugal Granulation Process

2016 ◽  
Vol 719 ◽  
pp. 104-108 ◽  
Author(s):  
Peng Fei Yu ◽  
Shu Zhong Wang

A growing number of researches believes that Dry Centrifugal Granulation (DCG) process is the most promising process in deal with the molten slag to raw material in cement produced on account of the no water consumes, no harmful gas emissions and efficient recovery of waste heat. Apparently, some obstacles, like every new technology, are on its way to industrialization. In this paper a new liquid slag feeding mode is present with a new way to control the flow rate of molten slag in order to gain fine particle diameter and high glassy phase.

2016 ◽  
Vol 719 ◽  
pp. 92-97
Author(s):  
Peng Fei Yu ◽  
Shu Zhong Wang

At present, water-quenching process takes the leading role in steel industry. Apparently, this method not only consumes lots of water, but also has little waste heat recovered, as well as the atmosphere polluted on account of releasing H2S etc. Dry centrifugal granulation ( DCG ) process, as an environmentally friendly method with high-efficiency heat recovery, draws more attentions in recent years,which is the optimum process, with smaller slag particle size (about 2mm), more glassy phase and higher recovery rate. After a thorough comparative analysis of the various research, the problem presented in this mothed is of vital importance for commercialization.


Author(s):  
N.A. Warner ◽  
T.J. Peirce ◽  
J.W. Armitage ◽  
J.S.M. Botterill ◽  
Y. Sergeev

2020 ◽  
Vol 68 (2) ◽  
pp. 65-71
Author(s):  
Kazushi Sekine ◽  
Kazunori Takagaki ◽  
Masahiro Miyashita ◽  
Takayuki Morioka

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1091
Author(s):  
Eva Gerold ◽  
Stefan Luidold ◽  
Helmut Antrekowitsch

The consumption of lithium has increased dramatically in recent years. This can be primarily attributed to its use in lithium-ion batteries for the operation of hybrid and electric vehicles. Due to its specific properties, lithium will also continue to be an indispensable key component for rechargeable batteries in the next decades. An average lithium-ion battery contains 5–7% of lithium. These values indicate that used rechargeable batteries are a high-quality raw material for lithium recovery. Currently, the feasibility and reasonability of the hydrometallurgical recycling of lithium from spent lithium-ion batteries is still a field of research. This work is intended to compare the classic method of the precipitation of lithium from synthetic and real pregnant leaching liquors gained from spent lithium-ion batteries with sodium carbonate (state of the art) with alternative precipitation agents such as sodium phosphate and potassium phosphate. Furthermore, the correlation of the obtained product to the used type of phosphate is comprised. In addition, the influence of the process temperature (room temperature to boiling point), as well as the stoichiometric factor of the precipitant, is investigated in order to finally enable a statement about an efficient process, its parameter and the main dependencies.


2011 ◽  
Vol 356-360 ◽  
pp. 1882-1885 ◽  
Author(s):  
Yang Min Zhou ◽  
Chao Li ◽  
Li Li Xu ◽  
Si Yi Luo ◽  
Chui Jie Yi

Based on the comprehensive experimental test-bed of blast furnace slag waste heat recovery, we study the impacts which are caused by the changes of the key parameters, such as blast furnace slag discharged temperature, the speed of the granulation device, on the particle diameter distribution and sphericity, so as to master the best operating parameters of the blast furnace slag dry granulation, and provide experimental basic materials for blast furnace slag waste heat recovery. The results show that: when the discharged temperature of the blast furnace slag is controlled in 1400°C~1450°C, and the speed of the granulation device is controlled above 2000r/min, the sphericity is better, and 80% of the particle’s diameter will be 2~5mm.


Nafta-Gaz ◽  
2021 ◽  
Vol 77 (3) ◽  
pp. 208-214
Author(s):  
Michał Pajda ◽  
◽  
Wojciech Mazela ◽  

The aim of the work was to present the issue of eco-efficiency, based on the PN-EN ISO 14045:2012 standard in relation to the production of fatty acid methyl esters (FAME). The ecoefficiency analysis takes into account economic and environmental aspects in the improvement of products and processes / technologies. Eco-efficiency considers the product and technology throughout the life cycle, from the construction phase, through use to decommissioning. The impact on the natural environment is assessed on the basis of: consumption of energy, materials, dust and gas emissions, waste and sewage. Total costs include: production costs, raw material costs, costs during the use phase including maintenance, repair and operating costs, product disposal or recycling. The eco-efficiency analysis is helpful in making decisions regarding the selection of a new product or designing a new technology, and enables the selection of the variant that is the most economical and has the least possible impact on the natural environment. These issues are particularly important in the case of biofuels. The rapid growth of their production and the European Union’s policy, which aims to increase the share of energy from renewable sources, cause concerns of many experts regarding the threats related to the production of biofuels, both for the environment and food security. In particular, efforts are made to minimize the amount of waste and residues by implementing the idea of a circular economy. This approach promotes the development of new technologies that are more environmentally friendly. Due to the regulations set out in the RED and RED II Directives, there is a chance that the biofuels will have a less negative impact on the environment. This results from the obligation to certify compliance with the sustainability criteria, which is carried out by voluntary systems recognized by the European Commission, such as the KZR INiG System.


2019 ◽  
Vol 38 (1) ◽  
pp. 115
Author(s):  
Aleksandar Kosta Anastasovski

Drying processes are one of the main consumers of heat energy in production. Any decreases in heat consumption during the drying process will considerably decrease production costs. This study analyzes the high consumption of heat in the drying of baker`s yeast. The main task is to minimize the energy demand and lower the price of the final products with partial heat recovery. These changes will require system modifications. One of the most popular and effective methods that can be used in this case is heat process integration with Pinch Technology. In this study, a reference system was simulated with a mathematical model and analyzed for waste heat streams.This paper suggests the redesigning of a drying system for production of active dry yeast.  Selected streams that satisfy conditions for heat process integration were involved in the evaluation for a better solution. Two different scenarios were proposed as possible solutions. The suggested solutions are retrofit designs of Heat Exchanger Networks. These Heat Exchanger Networks include already installed heat exchangers as well as new heat transfer units. The selection of better design was made with economic analysis of investment. The proposed scenarios of the analyzed sub-system give improvement in heat energy recovery. The best determined solution reduces the cost and thus has the highest profitability, but not the highest heat energy recovery.


2018 ◽  
Vol 37 (4) ◽  
pp. 357-363 ◽  
Author(s):  
Ling-zhi Yang ◽  
Tao Jiang ◽  
Guang-hui Li ◽  
Yu-feng Guo ◽  
Feng Chen

AbstractWith the increase of hot metal ratio in electric arc furnace (EAF) steelmaking process, physical sensible heat and chemical latent heat of gas increased significantly. As EAF raw material condition is similar to basic oxygen furnace (BOF), and the condition of BOF gas waste heat utilization technology is mature, waste heat utilization technology in EAF steelmaking will be getting more and more attention. Scrap preheating and steam production as mature technology is the main way of EAF gas waste heat utilization. Power generation converted high temperature steam to electricity will further improve the EAF gas utilization value. The previous ways are to recycle physical sensible heat of EAF gas. To use chemical latent heat of gas, the secondary combustion technology is usually adopted to make CO fully burn into CO2. Coal gas production can fully recycle the chemical latent heat of gas theoretically, which is higher efficiency than other ways. Coal gas production needs a stable steelmaking process to stabilize high temperature gas. And the way need to develop EAF sealing technology, oxygen removal technology and gas purification technology, to make gas content meet the requirements of coal gas production in EAF steelmaking process.


2014 ◽  
Vol 633-634 ◽  
pp. 499-503 ◽  
Author(s):  
Shou Feng Xue ◽  
Wen Yuan Wu ◽  
Xue Bian ◽  
Zhen Feng Wang ◽  
Zhi Ren Yang

Nowadays, people should pay more attention on the environment problems that had advent along with the development of rare earth metallurgy industry. A large number of water pollutant, air pollutant and solid pollutant were discharged in the process of synthesis of rare earth compound by precipitation and roasting process. In order to solve the industry pollution problems, a new technology route was developed for the preparation of lanthanum oxide using lanthanum chloride as raw material by oxy-hydrogen flame route. The experiment results showed that lanthanum chloride could directly convert to lanthanum oxide under high temperature by the combustion of mixture gas of hydrogen-oxygen that provided by oxy-hydrogen generator continuously. The phase composition of obtained product was characterized by XRD and the conversion rate of lanthanum chloride and the reaction mechanism were discussed.


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