Corrosion Properties of ECAP Titanium with Bioactive Oxide Coating in Physiological Solution

2019 ◽  
Vol 810 ◽  
pp. 52-57
Author(s):  
Josef Hlinka ◽  
Ludek Dluhoš ◽  
Kateřina Dědková

This paper aims to comparison of corrosion properties of two titanium alloys with different grain size. These alloys are commonly used in implantology for manufacturing long term body hard tissues replacements. Surfaces of tested samples were also electrochemically anodized using fluorine ions rich environment: the main reason for anodization was to create surfaces with highly bioactive properties which can intensify healing process and result into better bonding between body tissues when they are used in implantology. It was found by direct electrochemical methods that difference of corrosion rate between anodized and non-anodized samples was not significant. Anodization results positively influenced decreasing of corrosion rate when samples were tested in aerated physiological solution (0,9 wt. % NaCl/water). Type of bonding between implant and surrounding tissue may be also predetermined by value of contact angle of tested sample and water droplet on its surface. This paper confirmed that anodization increases wettability of tested samples and lower the contact angle to ~60°. According to these results anodization process may be recommended as a profitable treatment for surfaces of tissue replacements made from titanium.

Author(s):  
Klaus Pastl ◽  
Wolfgang Schimetta

Abstract Introduction The allogeneic bone screw transplant is a new osteosynthesis device making the use of foreign fixation material obsolete for various kinds of indications. Moreover, it is integrated into the recipient bone by natural bone remodeling without harming the surrounding tissue. The aim of this study was to determine the efficacy and safety of the transplant for osteotomy and arthrodesis in hand and foot surgery and to evaluate the clinical importance of the device. Materials and methods A single-surgeon case series of 32 patients who had undergone hand or foot surgery with the application of an allogeneic bone screw with an average follow-up time of 1 year is reported. Clinical data were reviewed to evaluate the pain levels and satisfaction of the patients and the frequency and type of complications occurring during the healing process. Routine radiography and computed tomography were reviewed to determine the fusion rate, the ingrowth behavior of the transplant and the possible occurrence of transplant failure. Results High patient satisfaction was paired with low postoperative pain levels and a low complication rate. 97% of the patients were free of pain at the timepoint of the second follow-up examination, the mean time of recovery of full mobility was 50.1 ± 26.1 days after surgery. Wound healing disturbance occurred only in two cases. Bony consolidation of the osteotomy or arthrodesis gap as well as osseointegration of the transplant was seen in all cases. No transplant failure or transplant loosening occurred. Conclusions The application of the allogeneic bone screw resulted in a 100% fusion rate while the patient burden was low. The transplant is safe and suited for various kinds of osteosynthesis in hand and foot surgery.


Molecules ◽  
2021 ◽  
Vol 26 (7) ◽  
pp. 2094
Author(s):  
Yevheniia Husak ◽  
Joanna Michalska ◽  
Oleksandr Oleshko ◽  
Viktoriia Korniienko ◽  
Karlis Grundsteins ◽  
...  

The biodegradable metals, including magnesium (Mg), are a convenient alternative to permanent metals but fast uncontrolled corrosion limited wide clinical application. Formation of a barrier coating on Mg alloys could be a successful strategy for the production of a stable external layer that prevents fast corrosion. Our research was aimed to develop an Mg stable oxide coating using plasma electrolytic oxidation (PEO) in silicate-based solutions. 99.9% pure Mg alloy was anodized in electrolytes contained mixtures of sodium silicate and sodium fluoride, calcium hydroxide and sodium hydroxide. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), contact angle (CA), Photoluminescence analysis and immersion tests were performed to assess structural and long-term corrosion properties of the new coating. Biocompatibility and antibacterial potential of the new coating were evaluated using U2OS cell culture and the gram-positive Staphylococcus aureus (S. aureus, strain B 918). PEO provided the formation of a porous oxide layer with relatively high roughness. It was shown that Ca(OH)2 was a crucial compound for oxidation and surface modification of Mg implants, treated with the PEO method. The addition of Ca2+ ions resulted in more intense oxidation of the Mg surface and growth of the oxide layer with a higher active surface area. Cell culture experiments demonstrated appropriate cell adhesion to all investigated coatings with a significantly better proliferation rate for the samples treated in Ca(OH)2-containing electrolyte. In contrast, NaOH-based electrolyte provided more relevant antibacterial effects but did not support cell proliferation. In conclusion, it should be noted that PEO of Mg alloy in silicate baths containing Ca(OH)2 provided the formation of stable biocompatible oxide coatings that could be used in the development of commercial degradable implants.


2021 ◽  
Vol 7 (3) ◽  
Author(s):  
Nagoor Basha Shaik ◽  
Kedar Mallik Mantrala ◽  
Balaji Bakthavatchalam ◽  
Qandeel Fatima Gillani ◽  
M. Faisal Rehman ◽  
...  

AbstractThe well-known fact of metallurgy is that the lifetime of a metal structure depends on the material's corrosion rate. Therefore, applying an appropriate prediction of corrosion process for the manufactured metals or alloys trigger an extended life of the product. At present, the current prediction models for additive manufactured alloys are either complicated or built on a restricted basis towards corrosion depletion. This paper presents a novel approach to estimate the corrosion rate and corrosion potential prediction by considering significant major parameters such as solution time, aging time, aging temperature, and corrosion test time. The Laser Engineered Net Shaping (LENS), which is an additive manufacturing process used in the manufacturing of health care equipment, was investigated in the present research. All the accumulated information used to manufacture the LENS-based Cobalt-Chromium-Molybdenum (CoCrMo) alloy was considered from previous literature. They enabled to create a robust Bayesian Regularization (BR)-based Artificial Neural Network (ANN) in order to predict with accuracy the material best corrosion properties. The achieved data were validated by investigating its experimental behavior. It was found a very good agreement between the predicted values generated with the BRANN model and experimental values. The robustness of the proposed approach allows to implement the manufactured materials successfully in the biomedical implants.


2018 ◽  
Vol 778 ◽  
pp. 16-21
Author(s):  
Muhammad Mansoor ◽  
Muhammad Kamran Yaseen ◽  
Shaheed Khan

Al-Si eutectic cast alloys are widely used in aeronautical and automobile industries where significantly high strength, toughness and wear resistance are required. This class of cast alloys exhibit relatively low corrosion resistance in brine environments. The mechanical properties of the alloy system mainly depend upon the shape of Si rich eutectic phase, which mainly has acicular geometry. In present research, the effect of modified microstructure of 12 wt. % Si-Al alloy on corrosion behavior was studied. The needle like Si rich eutectic phase was modified to disperse spherical structure using rare earth metal halides. The corrosion rate and pitting behavior of modified and unmodified alloy were evaluated in 3.5% NaCl solution by general corrosion for calculated time. It was observed that the corrosion rate and pitting tendency of modified alloy had been appreciably reduced as compare to unmodified alloy. The improvement of corrosion properties were the attributes of changed morphology and distribution of Si rich eutectic phase.


2015 ◽  
Vol 16 (1) ◽  
Author(s):  
Frank Feyerabend ◽  
Martin Johannisson ◽  
Zhidan Liu ◽  
Regine Willumeit-Römer

AbstractSterilization is a necessary step for all implant materials. Different methods can influence the materials properties. Especially important for magnesium as degradable materials is the determination of the corrosion properties. In this study the influence of 70% ethanol, glutaraldehyde, autoclaving, dry heat, UV-, gamma- and electron beam-irradiation on mechanical and corrosion parameters were analyzed. As mechanical parameters hardness and grain size were determined. The corrosion rate under physiological conditions, weight of the corrosion layer and corrosion morphology was determined. It could be demonstrated that irradiation treatments and 70% ethanol are suitable methods, as they decrease the corrosion rate. Heat-introducing methods (autoclaving and dry heat) acted as incomplete ageing treatments on this alloy and therefore increased the corrosion rate. Furthermore, osmolality showed a better correlation to the actual corrosion rate than the pH. Therefore an optimum ratio between alloying system, implant and sterilization method has to be established, depending on the intended application.


Author(s):  
Dayanidhi Krishana Pathak ◽  
Pulak Mohan Pandey

Biodegradable zinc (Zn) has shown great potential in the area of biomedical applications. Though, the mechanical properties are decisive for the use of Zn for orthopedic and cardiovascular applications. Consequently, one needs to focus on improving the mechanical properties of Zn for its suitability in biomedical applications. Alloying of essential elements of the human body resulted in enhancement of Zn’s mechanical properties in recent years. The corrosion rate of pure Zn is ideal; however, the addition of other elements has resulted in a loss of its ideal corrosion rate. The inclusion of hydroxyapatite (HA) and iron (Fe) in Zn has also been reported in improving the mechanical properties. Hence, a need is raised for the development of a model which can predict the corrosion rate after adding HA along with Fe in Zn. In this research work, empirical based modeling is proposed to predict the corrosion rate, which incorporates the outcome of addition of Fe and HA in Zn. The Zn based materials were fabricated with the help of microwave sintering for developing the empirical model. The corrosion properties of the materials were assessed through a potentiodynamic polarization test in a simulated body fluid solution. The enhanced corrosion rate was attained with the rise in HA (wt%) and Fe (wt%) in Zn. An empirical correlation was established between the influencing controlling parameters (i.e., corrosion current, equivalent weight, and material density) of corrosion rate. Confirmation experiments were conducted to validate the developed model, and the highest error of 6.12% was obtained between the experimental and predicted values exhibiting the efficaciousness of the proposed model.


Author(s):  
Mukesh Kumar Meena ◽  
Balraj Krishnan Tudu ◽  
Aditya Kumar ◽  
Bharat Bhushan

In this study, a superhydrophobic coating on steel surface has been developed with polyurethane, SiO 2 nanoparticles and hexadecyltrimethoxysilane by using a spin-coating technique. Characterization of the coated steel surface was done by using the contact angle measurement technique, scanning electron microscopy and Fourier transform infrared spectroscopy. With a water tilt angle of 4° ± 2° and static contact angle of 165° ± 5°, the coated surface shows a superhydrophobic and self-cleaning nature. Chemical, thermal, mechanical stability tests and droplet dynamic studies were done to evaluate performance of the coating. Excellent self-cleaning, anti-fogging and anti-corrosion properties of coated steel surfaces make them ideal for industrial applications. This article is part of the theme issue ‘Bioinspired materials and surfaces for green science and technology (part 3)’.


2020 ◽  
Vol 1010 ◽  
pp. 602-607
Author(s):  
Maizlinda Izwana Idris ◽  
Mohammed Firdaus Adzhari ◽  
Siti Natrah Abdul Bakil ◽  
Tee Chuan Lee ◽  
Mohamad Ali Selimin ◽  
...  

This work focuses on the fabrication of film based on natural biopolymers for wound healing application. Alginate and chitosan were choosen because of their oustanding properties such as biocompatible, hydrophilic and non-toxic. Earlier, the biopolymer film was fabricated by using alginate 1% wt and chitosan 1% wt. solutions at volume ratios of 99:1 and 97:3. Next, the biopolymer film solution was cross-linked with 1M CaCl2.2H2O for two hours and later dried for 24 hours at room temperature. Then, the surface properties of the prepared biopolymer films were characterised via Field Emission Scanning Electron Microscopy (FESEM), Atomic Force Microscopy (AFM) and contact angle measurement. It was observed that the surface of the biopolymer film became rougher as the volume of the chitosan increases. This condition was confirmed with average surface roughness, RA for biopolymer film with ratio of 97:3 resulted in higher values. Also it was found that the surface of biopolymer films were hydrophilic after the contact angle was less than 90°. This can be concluded that the biopolymer based on alginate/chitosan is a promising candidate for wound healing materials particularly with good surface properties for faster healing process at the wound areas.


Metals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 591 ◽  
Author(s):  
Sebastian Feliu ◽  
Lucien Veleva ◽  
Federico García-Galvan

In this work, the corrosion behaviors of the AZ31B alloy in Ringer’s solution at 20 °C and 37 °C were compared over four days to better understand the influence of temperature and immersion time on corrosion rate. The corrosion products on the surfaces of the AZ31B alloys were examined by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). Electrochemical impedance spectroscopy (EIS) provided information about the protective properties of the corrosion layers. A significant acceleration in corrosion rate with increasing temperature was measured using mass loss and evolved hydrogen methods. This temperature effect was directly related to the changes in chemical composition and thickness of the Al-rich corrosion layer formed on the surface of the AZ31B alloy. At 20 °C, the presence of a thick (micrometer scale) Al-rich corrosion layer on the surface reduced the corrosion rate in Ringer’s solution over time. At 37 °C, the incorporation of additional Mg and Al compounds containing Cl into the Al-rich corrosion layer was observed in the early stages of exposure to Ringer’s solution. At 37 °C, a significant decrease in the thickness of this corrosion layer was noted after four days.


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