Clay Tiles Production Using Palm Ash, Spent Bleaching Earth, and Palm Fiber as Substitute Materials

2020 ◽  
Vol 858 ◽  
pp. 211-217
Author(s):  
Naruebodee Srisang ◽  
Siriwan Srisang
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Raw Materials ◽  
Acid Corrosion ◽  
Bleaching Earth ◽  
Oil Industry ◽  
Palm Fiber ◽  
Clay Tiles ◽  
Substitute Materials ◽  
Clay Tile

The objective of this research was to study the clay tile (CT) production using palm ash (PA), spent bleaching earth (SBE) and palm fiber (PF) as substitute materials. The effect of ingredients and PF length on CT qualities were investigated. The ingredient of clay : PA : SBE : PF used three proportions as following 58 : 20 : 20 : 2, 56 : 20 : 20 : 4, and 54 : 20 : 20 : 6 (% by weight, wt). Each ingredient used the fiber length of 15 mm and 25 mm. The crystalline phase of raw materials was inspected. The CT after production were examined qualities as accorded with Thai industrial standard (TIS) in terms of water absorption, bulk density, acid corrosion and transverse breaking strength (TBS). Results showed that the clay tile qualities in terms of bulk density and acid corrosion were in the acceptable level as 1.45-1.65 g/cm3 and less than 0.03%, respectively. The water absorption quality was more than 6.5% meanwhile the TBS was below 600 N. Both later criteria were not pass the TIS standard, but it should be improved for further study. Hence, this research also revealed that the all wastes (PA, SBE, PF) from palm oil industry can be used to produce the clay tile.

Quality Technological Properties of Foundry Exhaust Dust as Alternative Ceramic Coating Raw Materials

2015 ◽  
Vol 1088 ◽  
pp. 395-398
Author(s):  
Luiz Oliveira Veriano dalla Valentina ◽  
Marilena Valadares Folgueras ◽  
Wanessa Rejane Knop ◽  
Maria Cristina Pacheco do Nascimento ◽  
Glaucia Aparecida Prates
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Ceramic Coating ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Inert Atmosphere ◽  
Technological Properties ◽  
Foundry Industry ◽  
Ceramic Manufacturing ◽  
Materials Used

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. The raw materials used were semi-stoneware kind atomized powder used on the coating ceramic manufacturing and dust exhaust byproduct supplied by a foundry industry both from brazilian industries . Tests were conducted using a heating rate of 10o.C / min and oxidant and / or inert atmosphere. Specimens contained different amounts of byproduct to the extent of 30% by mass, in order to verify the maximum addition of byproduct and were used in order to analyze the technological properties evaluation (water absorption linear shrinkage, bulk density). at the temperature of 1100 ° C showed higher difference between the results obtained and 1200o C this difference decreased.

scholarly journals Evaluation of Kalalani vermiculite for production of high strength porcelain insulators

2019 ◽  
Vol 51 (2) ◽  
pp. 223-232 ◽  
Author(s):  
Blasius Ngayakamo ◽  
Eugene Park
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Bending Strength ◽  
Raw Materials ◽  
High Strength ◽  
Microstructural Characterization ◽  
Dielectric Strength ◽  
Raw Material ◽  
Porcelain Insulators

The present work has evaluated Kalalani vermiculite as a potential raw material for the production of high strength porcelain insulators. Three porcelain compositions were prepared to contain 0, 20 and 30 wt% of Kalalani vermiculite. Porcelain samples were fabricated using a semi-drying method. The chemical, mineralogical phases and microstructural characterization of the raw materials were carried out using XRF, XRD, and SEM techniques, respectively. Water absorption, bulk density, dielectric and bending strengths were performed on porcelain samples fired up to 1300?C. However, at the sintering temperature of 1250?C, the porcelain sample with 20 wt% of Kalalani vermiculite gave the dielectric strength of 61.3 kV/mm, bending strength of 30.54 MPa, bulk density of 2.21 g/cm3 and low water absorption value of 0.21 % which is the prerequisite properties for high strength porcelain insulators. It was therefore concluded that Kalalani vermiculite has the potential to be used for the production of high strength porcelain insulators

scholarly journals Strength and Durability Research on Concrete with Partial Replacement of Cement by Rice Husk Ash and Spent Bleaching Earth

2019 ◽  
Vol 8 (2S11) ◽  
pp. 1035-1040 ◽  
Keyword(s):  
Rice Husk ◽  
Rice Husk Ash ◽  
Raw Materials ◽  
Bleaching Earth ◽  
Oil Industry ◽  
Waste Materials ◽  
Partial Replacement ◽  
Durability Test ◽  
Split Tensile Strength ◽  
Rice Milling

Concrete is the foremost building material in the region of the sphere and used in operational works, including infrastructure, low and high-rise buildings. Substitution of waste materials will conserve dwindling resources, and will avoid the environmental and ecological damages caused by quarrying and exploitation of the raw materials for making cement. So we are interested in replacement of cement with waste materials coming from oil industry and rice mill industry. So we are taking spent bleach earth (SBE) from oil industry & rice husk ash (RHA) from rice milling industry. W/c ratio as 0.38 and SP 430 IS used for obtaining required slump. The required slump is arrived at 0.7% of admixture. Following replacing the Cement with SBE 5%, 7.5%, 10% and RHA with 2%, 4%, 6%, 8%, 10% aimed at optimum results. Now SBE5% & RHA 8% got optimum values. Subsequently beams, cylinders, cubes are casted. Compressive strength, Split tensile strength, Flexural strength originate for 7 days & 28 days. Later 28 days curing cubes are placed in Hydrochloric acid (HCL) for durability test. For durability test cubes are submerged in 5% of HCL for additional 28days & find the Compression strength.

scholarly journals Investigation on Physico-Chemical Properties of Vitreous China Sanitary Ware from Local Clays

1970 ◽  
Vol 45 (4) ◽  
pp. 387-392 ◽  
Author(s):  
Shahnaj Parveen ◽  
Shirin Akter Jahan
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Sanitary Ware ◽  
Modulus Of Rupture ◽  
Filler Materials ◽  
Chemical Compositions ◽  
Red Clay ◽  
Black Clay

The cost of producing sanitary ware in Bangladesh is substantially low as compared to the advanced countries, because of low labour cost and abundance of basic raw materials. Ten sanitary ware compositions were prepared using Bijoypur clay, black clay, red clay, ball clay and china clay with fluxes and filler materials. Chemical compositions of the raw materials and the formulated batch compositions were determined. Physical properties (linear shrinkage, bulk density, apparent porosity, water absorption etc) and the modulus of rupture (MOR) of the prepared body compositions were also determined. The sample specimens were fired at 1150°C and 1200°C. Compositions S-3, S-4, S- 5, S-7, S-8 and S-10 at 1150°C were found to be of good quality. Key words: Linear shrinkage; Bulk density; Water absorption; MOR; Red clay; Black clay. DOI: 10.3329/bjsir.v45i4.7386 Bangladesh J. Sci. Ind. Res. 45(4), 387-392, 2010

scholarly journals Studies on the Physico-Chemical Properties of Ceramic Tiles Produced from Locally Available Raw Materials

1970 ◽  
Vol 43 (1) ◽  
pp. 77-88 ◽  
Author(s):  
SA Jahan ◽  
S Parveen ◽  
S Ahmed ◽  
M Moniruz Zaman
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Bending Strength ◽  
Raw Materials ◽  
Chemical Properties ◽  
Cost Effective ◽  
Local Market ◽  
Ceramic Tiles ◽  
Firing Shrinkage ◽  
Increasing Demand

Due to the increasing demand of cost-effective tiles in Bangladesh, using the locally available raw materials five different batches of tiles have been prepared and their physical properties (firing shrinkage, bending strength, water absorption, bulk density etc.) as well as chemical properties were studied in order to evaluate the quality of the products. The present investigation revealed that various properties of the produced tiles are similar to those present in commercial tiles which are available in the local market. Key words: Tiles, Firing shrinkage, Bending strength, Water absorption, Bulk density. DOI: 10.3329.bjsir.v43i1.859 Bangladesh J. Sci. Ind. Res. 43(1), 77-88, 2008

scholarly journals Eco-friendly use of eggshell powder as a bio-filler and flux material to enhance technological properties of fired clay bricks

10.30544/628 ◽  
2021 ◽  
Author(s):  
Blasius Ngayakamo ◽  
Assia Mahamat Aboubakar ◽  
Charles Gbetoglo Komadja ◽  
Abdulhakeem Bello ◽  
Azikiwe Peter Onwualu
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Clay Soil ◽  
Raw Materials ◽  
Technological Properties ◽  
Casting Method ◽  
Alternative Source ◽  
Clay Bricks ◽  
Eggshell Waste

In this work, an experimental investigation on the use of eggshell powder from waste eggshells as an alternative source of bio-filler and flux to enhance the technological properties of fired clay bricks were carried out. Four different batch compositions were formed with eggshell powder as a bio-filler and flux replacing clay-soil up to 15 wt.%. The clay bricks were prepared by the casting method and were fired at 800, 900, and 1000 °C at the heating rate of 8 °C/min for 120 minutes. The raw materials and produced fired clay bricks were characterized by SEM/EDS, XRF, and XRD, respectively. Besides, technological properties of fired clay bricks (eg. water absorption, apparent porosity, bulk density, and compressive strength) were also determined. The results showed that adding 15 wt.% of eggshell powder as a bio-filler and flux yielded a compressive strength of 4.8 MPa, the bulk density of 2.1 g/cm3, and a lower water absorption value of 11.1% at the firing temperature of 1000 °C. Consequently, the use of eggshell as a bio-filler and flux to enhance the technological properties of fired clay bricks is promising and can be considered as an effective alternative method to reduce environmental concerns caused by inappropriate discarding and landfill construction to dispose of eggshell waste.

The Optimal Ratio of Mixed Talc Silica and Narathiwat Clay for Cordierite-Mullite Refractories

2018 ◽  
Vol 766 ◽  
pp. 223-227
Author(s):  
Nattawut Ariyajinno ◽  
Sakdipown Thiansem
Keyword(s):  
Mechanical Properties ◽  
Optimum Condition ◽  
Water Absorption ◽  
Bulk Density ◽  
Bending Strength ◽  
Raw Materials ◽  
Apparent Porosity ◽  
Kiln Furniture ◽  
Firing Shrinkage ◽  
Xrd Patterns

In this paper, effects of incorporation of Narathiwat clay (NT), talc and silica on the mechanical properties of cordierite-mullite refractories were investigated. The starting raw materials were mixed in different ratios and fired at 1300 °C for 2 hours. XRD patterns of fired refectories indicated cordierite and mullite phases. The fired samples were studied the firing shrinkage, water absorption, bulk density, apparent porosity and bending strength of the cordierite-mullite refractories. The optimum condition was achieved for the composition of 20% Talc that had shrinkage: 11.78%, water absorption: 4.16%, bulk density: 2.28 g/cm3, apparent porosity: 9.2% and bending strength: 330.82 kg/cm2. The results thus showed that Narathiwat clay, talc and silica was a potential materials for use kiln furniture cordierite-mullite refractories.

scholarly journals Olive Stone Ash as Secondary Raw Material for Fired Clay Bricks

2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
D. Eliche-Quesada ◽  
M. A. Felipe-Sesé ◽  
A. Infantes-Molina
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Engineering Properties ◽  
Clay Bricks ◽  
Olive Stone ◽  
Secondary Raw Material

This work evaluates the effect of incorporation of olive stone ash, as secondary raw material, on the properties of fired clay bricks. To this end, three compositions containing 10, 20, and 30 wt% olive stone ash in a mixture of clays (30 wt% red, 30 wt% yellow, and 40 wt% black clay) from Spain were prepared. The raw materials, clay and olive stone ash, were characterized by means of XRD, XRF, SEM-EDS, and TG-TDA analysis. The engineering properties of the press molded specimens fired at 900°C (4 h) such as linear shrinkage, bulk density, apparent porosity, water absorption, and compressive strength were evaluated. The results indicated that the incorporation of 10 wt% of olive stone ash produced bricks with suitable technological properties, with values of compressive strength of 41.9 MPa but with a reduced bulk density, by almost 4%. By contrast, the incorporation of 20 wt% and 30 wt% sharply increased the water absorption as a consequence of the large amount of open porosity and low mechanical strength presented by these formulations, which do not meet the standards for their use as face bricks. The bricks do not present environmental problems according to the leaching test.

Study on Factors Impact on Performance of Ceramisite Made of Shale and Sludge

2010 ◽  
Vol 150-151 ◽  
pp. 123-128
Author(s):  
Fu Zhong Wu ◽  
Wen Hao Wang
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Apparent Density ◽  
Raw Materials ◽  
Cow Dung

This experiment used shale and sludge containing water as main raw materials combining with cow dung to manufacture a new kind of ceramisite. In this paper we mainly study the influence of addictive –cow dung, preheating system and roasting system on the properties of ceramisite such as multiple expansion, apparent density, bulk density and water absorption etc.

scholarly journals Characteristics of Kaolinitic Raw Materials from the Lokoundje River (Kribi, Cameroon) for Ceramic Applications

2021 ◽  
Vol 11 (13) ◽  
pp. 6118
Author(s):  
Paul-Désiré Ndjigui ◽  
Jean Aimé Mbey ◽  
Soureiyatou Fadil-Djenabou ◽  
Vincent Laurent Onana ◽  
Elie Constantin Bayiga ◽  
...  
Keyword(s):  
Flexural Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Mineral Assemblage ◽  
Raw Materials ◽  
Thermal Characteristics ◽  
Linear Shrinkage ◽  
Physicomechanical Properties ◽  
Geochemical Data ◽  
Physical Chemical

Eight kaolinitic materials from the Lokoundje River at Kribi were sampled and investigated for their physical, chemical, mineralogical and thermal characteristics in order to evaluate their potential suitability as raw materials in ceramics. The Lokoundje kaolinitic materials are clayey to silty clayey and are predominantly composed of kaolinite and quartz. The alkali (Na2O + K2O) content ranges between 1 and 2.5 wt.%; these low values do not favor vitrification of the ceramics but may be improved through flux amendment. The presence of goethite in some samples limits their utilization in white ceramics. The minerals content, color, metallic sound, cohesion, linear shrinkage, flexural strength, bulk density, water absorption and microstructure were determined. The XRD data reveal that kaolinite and goethite were transformed, respectively, into mullite and hematite. The colors of the fired products are characteristic of their mineral assemblage. The metallic sound is indicative of low vitrification which is confirmed by the presence of cracks due to low flux contents. The cohesion is good to very good, due to the abundance of kaolinite. The physicomechanical properties increase with temperature as well as densification. The geochemical data show that the Lokoundje alluvial clays are suitable for the manufacture of white stoneware tiles.

Sign in / Sign up

Export Citation Format

Share Document