One-Part Geopolymer Synthesis of Greek Fly Ash

2021 ◽  
Vol 894 ◽  
pp. 135-142
Author(s):  
Olga Andriana Panitsa ◽  
Dimitrios Kioupis ◽  
Glykeria Kakali

With the OPC industry being responsible for the 8% of CO2 global emissions, alternative, eco-friendly building materials, called geopolymers, have been in the center of research interest. Their broader use is limited due to the concentrated alkali solution that is involved in the synthesis process. In this study, a wide range of solid reagents are tested for the development of solid mixtures with suitable alkali and silica content that will substitute the corrosive activation solution. One-part geopolymers were synthesized using Greek fly ash as the aluminosilicate precursor. The produced samples were appropriately characterized by XRD, FTIR and SEM analytical techniques while the mechanical performance was evaluated through uniaxial compressive strength measurements. One-part geopolymers using anhydrous sodium silicates with molar ratios SiO2/Na2O ≤ 2 as solid activators, can successfully substitute the activation solution since they achieve identical mechanical performance to that of the two-part geopolymers (≥ 60 MPa).

2013 ◽  
Vol 438-439 ◽  
pp. 30-35 ◽  
Author(s):  
Nirdosha Gamage ◽  
Sujeeva Setunge ◽  
Kasuni Liyanage

The Victoria State of Australia has the second largest reserves of brown coal on earth, representing approximately 20% of the worlds reserves, and at current use, could supply Victoria with its energy for over 500 years. Its combustion, annually, yields up to 1.3 million tonnes of fly ash, which is largely use for land-fills. Disposal of fly ash in open dumps cause massive environmental problems such as ground water contamination that may create various health problems. This study focuses on the usability of brown coal fly ash to develop a sustainable building material. A series of laboratory investigations was conducted using brown coal fly ash combined with cement and aggregate to prepare cold pressed samples aiming to test their properties. Initial results indicate that compressive strength satisfies minimum standard compressive strength required for bricks or mortar.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6751
Author(s):  
Konrad A. Sodol ◽  
Łukasz Kaczmarek ◽  
Jacek Szer ◽  
Sebastian Miszczak ◽  
Mariusz Stegliński

This article is motivated by civil fire safety. Fire-prevention engineering demands a wide range of information about building materials including alternative cements, for instance CSA-cement. Because of exposure of the cement-base material to a high temperature, its strength properties deteriorate due to dehydration connected with phase and microstructure changes. Previous research indicated that the main endothermic reaction of CSA-based composite, dehydration of ettringite, might be used as a cooling system for a metal structure during fire-load. This article examines visual assessment, microstructure, density, as well as flexural and compressive strength parameters of CSA-based composite after isothermal heating at temperatures from 23 °C to 800 °C. The results of SEM/EDS investigations showed that the calcium sulfoaluminate paste may start partially re-sintering above 600 °C. Mechanical tests revealed significant reduction of strength parameters but residual compressive strength was maintained in the whole temperature range e.g., 8 MPa at 800 °C. Additionally, visual assessment of the specimens indicated that it might be possible to predict the material temperature heating based on the specific surface color. These findings add to the evidence of general knowledge about CSA hydrates.


2018 ◽  
Vol 1 (1) ◽  
Author(s):  
Ahmad Nurfiki Alwi ◽  
Arif Rahman Setiaji ◽  
Abdurrohim Kurnia Agung ◽  
Abdul Halim

The number of economic needs is one of the fundamental aspects to support the survival of every individual in an area.  If seen in general, the cost of building the building and residential community still use building materials and installation costs are relatively higher.  With the advancement of technology has found a lightweight brick that has better strength, lighter, faster installation and environmentally friendly, so many people began to switch to using lightweight bricks.  For now the price of lightweight brick is still expensive, but this deficiency is covered with the speed of mounting and light weight so overall lightweight brick usage on certain patterns is very profitable.  The use of cement on lightweight bricks leads to high production costs.  With the above problems we have a breakthrough to replace the cement by using zeozolites containing silica compounds that resemble one of the cement compounds.  In this research, cement replacement with Zeolite is 20%, 40% and 60%.  Before use Zeolite was first activated using Fly Ash ratio of 65% Zeolite: 35% Fly Ash and 50% Zeolite: 50% Fly Ash, also activated using Ca (OH) 2 ratio 65% Zeolite: 35% Ca (OH) 2  And 50% Zeolite: 50% Ca (OH) 2.  Thus, there are 15 compositions including the control composition, each composition will be made up of 10 specimens.  Hypothesis testing using two way anova, tested is the effect of cement change treatment with Zeolite and comparison of Zeolite composition with Fly Ash and Ca (OH) 2 to compressive strength, absorption and cost. Keywords: Zeolite, Cement, compressive strength, Cost


The investigative studies on mechanical performance & behaviour, of Geopolymer Concrete (GPC) before and after the exposure to elevated temperatures (of 200 0 C -1000 0 C with an increment of 100 0 C). Indicate that the GPC Specimens Exhibited better Compressive strength at higher temperatures than that of those made by regular OPC Concrete with M30 Grade. The chronological changes in the geopolymeric structure upon exposure to these temperatures and their reflections on the thermal behaviour have also been explored. The SEM images indicate GPC produced by fly ash , metakaolin and silica fume, under alkaline conditions form Mineral binders that are not only non-flammable and but are also non-combustible resins and binders. Further the Observations drawn disclose that the mass and compressive strength of concrete gets reduced with increase in temperatures.


Reactive powder concrete (RPC) is the ultra-high strength concrete made by cementitious materials like silica fumes, cement etc. The coarse aggregates are completely replaced by quartz sand. Steel fibers which are optional are added to enhance the ductility. Market survey has shown that micro-silica is not so easily available and relatively costly. Therefore an attempt is made to experimentally investigate the reduction of micro-silica content by replacing it with fly-ash and mechanical properties of modified RPC are investigated. Experimental investigations show that compressive strength decreases gradually with addition of the fly ash. With 10 per cent replacement of micro silica, the flexural and tensile strength showed 40 and 46 per cent increase in the respective strength, though the decrease in the compressive strength was observed to be about 20 per cent. For further percentage of replacement, there was substantial drop in compressive, flexural as well as tensile strength. The experimental results thereby indicates that utilisation of fly-ash as a partial replacement to micro silica up to 10 per cent in RPC is feasible and shows quite acceptable mechanical performance with the advantage of utilisation of fly-ash in replacement of micro-silica.


2020 ◽  
Vol 165 ◽  
pp. 03029
Author(s):  
Jiangong Yang

Through comparatively analyzing the impermeability and compressive strength test data of nano CaCO3 concrete with different content, this paper puts forward the method of optimizing the durability of nano CaCO3 concrete, and studies the influence of the content of fly ash on the durability of nano CaCO3 concrete on this basis, so as to provide a reference for improving the durability of concrete, so as to improve the recycling and reusing efficiency of building materials, and accelerate the practical application of nano CaCO3 concrete in engineering.


Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5699
Author(s):  
Rosicky Methode Kalombe ◽  
Victor Tunde Ojumu ◽  
Chuks Paul Eze ◽  
Sammy Mwasaha Nyale ◽  
John Kevern ◽  
...  

This study reports on formulations and conditions for producing fly ash-based geopolymers with a view to showing that the compressive strength required for construction applications can be obtained without the addition of aggregates, sand, and/or cement. It was shown in a series of experiments constituting at least 73% fly ash that a compressive strength of up to 90 MPa can be obtained depending on the curing conditions. While high alkalinity resulted in stronger materials, the results showed about 40% savings in CO2 emissions without using sand and cement. Such materials are suited for construction applications with minimal environmental impact.


Author(s):  
Sajid Khan Afridi ◽  
Vanissorn Vimonsatit

Alkali activated pozzolan are known low carbon cementitious binders which can be used to replace cement. The material is also known as geopolymer because of its three dimensional polymeric chain and ring like structure consisting silica and alumina. A common type of pozzolan used is fly ash because of its rich silica content; therefore the term alkali activated fly-ash based binders is adopted. Despite much research and development of this material, there is no specific standard for design mix proportion. This research used the Taguchi’s design of experiment method to determine the optimum mix proportion of alkali activated fly ash based cement paste and mortar. Four factors were considered in the tests, silica fume, sand to cementitious ratio, liquid to solid ratio, and percentage of superplasticiser. Tests were conducted on the 9 batches of alkali activated fly-ash based paste and mortar samples to determine the compressive strength under ambient condition. Tests were also conducted to determine the residual strength of the samples after exposed to elevated temperatures. ANOVA analysis of the test results revealed the main factors contribution on the tested properties and led to the determination of the optimum design proportion of the factors considered in these tests.


2011 ◽  
Vol 287-290 ◽  
pp. 1201-1208 ◽  
Author(s):  
Wen Bo Zhang ◽  
Isamu Yoshitake ◽  
Tadashi Saitoh

To propose a prediction formula of compressive strength of concretes containing fly ash (FA concrete), over 1600 strength data are collected from previous studies and discussed in this study. In particular, the study focuses on developing strengths of FA concrete. The study deals with test data of concrete with wide range of FA replacement, namely 0-50% by mass of cement. Compressive strength at age of 7 days has strongly relation to the cement-water ratio, so the strength can be predicted by using only water and cement contents. In addition, early age strengths within 7 days can be estimated by using the Goral curve based on strength ratio. Strength after the age of 7 days can be predicted by using replacement ratio of fly ash because the strength ratios are proportional to the replacement ratio. Based on the findings, a simplified formula for predicting compressive strength at various ages is proposed in the paper.


Author(s):  
Madhurima Das ◽  
Siba Prasad Mishra

Coping with population growth, houses are built to meet the hike. The prerequisites for concrete and steel reinforcements have surged up globally since last 3 to 4decades. Shortage of natural building materials, increased wastes from coal based industries to augment carbon foot print has worried the engineers to reuse their wastes (such as fibres, powders, granules, etc.) as building materials ingredient. Glass fibre has improved flexural capabilities with fly ash dosages in cement concrete and alternately helps in restricting environmental degradation. Present research aims at investigating the impact of glass fiber (at 1%, 2% and 3% addition) and fly ash (dosages of 10% and 20% over the existing fly ash in PPC). The ingredients and microstructure of composites are found by either X-ray fluorescent spectroscopy or scanning electron microscope. Experimental evaluation results of the blended composite concrete parameters of RCC are experimentally evaluated and compared have shown that concrete with 10% cement substitution with fly ash and 3% fibre showed optimum compressive strength performance than the concrete without fibre and fly ash and also chemically resistant against commonly used M-20 grade of Concrete.


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