Effect of Combined Pre-Straining and Pre-Aging on the Precipitation Behavior and Age Hardening Response for Al-Mg-Si Alloys

2021 ◽  
Vol 1026 ◽  
pp. 74-83
Author(s):  
Guan Jun Gao ◽  
Xi Wu Li ◽  
Li Zhen Yan

Pre-strain (PS) and pre-aging (PA) treatments are often applied during the preparation of Al-Mg-Si automotive aluminum alloy. In this study, the effect of combined PS and PA on the precipitation behavior and age hardening response for Al-Mg-Si alloys was investigated through scanning electron microscopy (SEM), transmission electron microscopy (TEM), tensile test, Vickers hardness test, and differential scanning calorimetry (DSC). It was found that the dislocations introduced by PS treatment and the cluster (2) formed during PA treatment effectively inhibited the cluster (1), which further strengthened the inhibition of natural aging hardening at room temperature (RT). The strength increment of the alloys was kept below 10.0 MPa during two weeks RT storage. The dislocations provided heterogeneous nucleation for the precipitates forming and the cluster (2) transformed into β″ strengthening phase during bake hardening treatment. With the acceleration response of the dislocations and the cluster (2), the age hardening response of Al-Mg-Si alloys obviously improved with the denser and larger β″ strengthening phase formed.

2014 ◽  
Vol 794-796 ◽  
pp. 1026-1031 ◽  
Author(s):  
Yasuo Takaki ◽  
Yasuhiro Aruga ◽  
Masaya Kozuka ◽  
Tatsuo Sato

The effects of pre-aging and natural aging on the bake hardening behavior of Al-0.62Mg-0.93Si (mass%) alloy with multi-step aging process were investigated by means of Vickers hardness test, tensile test, differential scanning calorimetry analysis (DSC) and transmission electron microscopy (TEM). The characteristics of nanoclusters (nano scale solute atom clusters) formed during pre-aging and natural aging were also investigated using the three dimensional atom probe (3DAP) analysis. The results revealed the occurrence of natural age hardening and that the bake hardening response was decreased after the extended natural aging even though the pre-aging was conducted before natural aging. Since the 3DAP results exhibited the Si-rich clusters were newly formed during extended natural aging, it was assumed that the Si-rich clusters caused the natural age hardening and the reduced bake hardening response corresponding to Cluster(1). The decrease of the bake hardening response was markedly higher in the later stage of bake hardening than in the early stage. The size of the β’’ precipitates were reduced with increasing the natural aging time. Exothermic peaks of Peak 2 and Peak 2’ were observed in the DSC curves for the alloys pre-aged at 363K. Peak 2’ became larger with the natural aging time. This is well understood by the following model. The transition from Cluster(2) to the β’’ phase occurs preferentially at the early stage of the bake hardening. Then the growth of the β’’ phase is inhibited by the presence of Cluster(1) at the later stage of bake hardening. The combined formation of Cluster(1) and Cluster(2) by the multi-step aging essentially affects the bake hardening response and the β’’ precipitates in the Al-Mg-Si alloys.


Author(s):  
J. E. O'Neal ◽  
K. K. Sankaran

Al-Li-Cu alloys combine high specific strength and high specific modulus and are potential candidates for aircraft structural applications. As part of an effort to optimize Al-Li-Cu alloys for specific applications, precipitation in these alloys was studied for a range of compositions, and the mechanical behavior was correlated with the microstructures.Alloys with nominal compositions of Al-4Cu-2Li-0.2Zr, Al-2.5Cu-2.5Li-0.2Zr, and Al-l.5Cu-2.5Li-0.5Mn were argon-atomized into powder at solidification rates ≈ 103°C/s. Powders were consolidated into bar stock by vacuum pressing and extruding at 400°C. Alloy specimens were solution annealed at 530°C and aged at temperatures up to 250°C, and the resultant precipitation was studied by transmission electron microscopy (TEM).The low-temperature (≲100°C) precipitation behavior of the Al-4Cu-2Li-0.2Zr alloy is a combination of the separate precipitation behaviors of Al-Cu and Al-Li alloys. The age-hardening behavior at these temperatures is characteristic of Guinier-Preston (GP) zone formation, with additional strengthening resulting from the coherent precipitation of δ’ (Al3Li, Ll2 structure), the presence of which is revealed by the selected-area diffraction pattern (SADP) shown in Figure la.


Materials ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2316
Author(s):  
Feijoo ◽  
Cabeza ◽  
Merino ◽  
Pena ◽  
Rey

Pre-alloyed micron-sized 6005A Al alloy (AA 6005A) powders, with a Mg/Si atomic ratio of 0.75, obtained by high pressure inert gas atomization were consolidated by uniaxial cold pressing at 200 MPa into cylindrical Al containers and hot extruded at 450, 480 and 500 °C with an extrusion rate of 7:1, followed by artificial T6 precipitation hardening. Ageing conditions were varied between 170 °C and 190 °C and times of 6, 7 and 8 hours. The microstructure of the extruded profiles was analysed using X-Ray diffractometry (XRD), light optical microscopy (LOM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Differential scanning calorimetry (DSC) was used to study the possible phase transformations. After our results, the peak-aging hardness condition was achieved at 180 °C for 6 h. Mechanical properties of the powder metallurgy (P/M) aluminium alloys consolidated by hot extrusion were superior to those of the extruded profiles of wrought alloy using conventional ingot metallurgy (I/M) billets. AA 6005A wrought P/M alloy via T6 heat treatment shown yield stress of 317 MPa and elongation of 21% at the extrusion pre-heating temperature of 500 °C.


Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 913 ◽  
Author(s):  
Lehang Ma ◽  
Jianguo Tang ◽  
Wenbin Tu ◽  
Lingying Ye ◽  
Haichun Jiang ◽  
...  

In this paper, the effect of trace Sn on the precipitation behavior and mechanical properties of Al–Mg–Si alloys with different Mg/Si ratios aged at 180 °C was investigated using hardness measurements, a room-temperature tensile test, transmission electron microscopy and differential scanning calorimetry. The results shown that Sn reduces the precipitation activation energy, increases the number density of β″ precipitates, and then increased the aging hardenability and mechanical properties of the Al–Mg–Si alloy. However, the positive effect of Sn on the mechanical properties of the Al–Mg–Si alloy drops with the decrease of the Mg/Si ratio of the alloy.


Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1046 ◽  
Author(s):  
JaeHwang Kim ◽  
Jiwoo Im ◽  
Minyoung Song ◽  
Insu Kim

Two types of nanoclusters, Cluster (1) and Cluster (2), formed at around room temperature and 100 °C, respectively, affect the age-hardening behavior in Al-Mg-Si alloys. Formation of Cluster (1) during natural aging (NA) is more accelerated in the high-Mg (9M10S) alloy than in the low-Mg (3M10S) alloy. Hardness at the early stage of two-step aging at 170 °C is not increased for the natural aging samples. On the other hand, hardness is directly increased for the pre-aged (PA) specimens. Furthermore, the formation of Cluster (1) during natural aging is suppressed by the formation of Cluster (2) during pre-aging at 100 °C. To understand the effects of heat treatment histories and Mg contents on the microstructure, transmission electron microscopy (TEM) was utilized. All the images were obtained at (001) plane, and peak aged samples with different heat treatments were used. Lower number density of precipitates is confirmed for the natural aging samples compared with the single-aged and pre-aged specimens. A higher number density of precipitates is confirmed for 9M10S in comparison to 3M10S. Hardness results correspond well to the TEM images.


Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5631
Author(s):  
Mien-Chung Chen ◽  
Ming-Che Wen ◽  
Yang-Chun Chiu ◽  
Tse-An Pan ◽  
Yu-Chih Tzeng ◽  
...  

The effect of natural aging on the stress corrosion cracking (SCC) of A201-T7 alloy was investigated by the slow strain rate testing (SSRT), transmission electron microscopy (TEM), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), conductivity, and polarization testing. The results indicated that natural aging could significantly improve the resistance of the alloys to SCC. The ductility loss rate of the unaged alloy was 28%, while the rates for the 24 h and 96 h aged alloys were both 5%. The conductivity of the as-quenched alloy was 30.54 (%IACS), and the conductivity of the 24 h and 96 h aged alloys were decreased to 28.85 and 28.65. After T7 tempering, the conductivity of the unaged, 24 h, and 96 h aged alloys were increased to 32.54 (%IACS), 32.52 and 32.45. Besides, the enthalpy change of the 24 h and 96 h aged alloys increased by 36% and 37% compared to the unaged alloy. The clustering of the solute atoms would evidently be enhanced with the increasing time of natural aging. Natural aging after quenching is essential to improve the alloy’s resistance to SCC. It might be due to the prevention of the formation of the precipitation free zone (PFZ) after T7 tempering.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2101
Author(s):  
Guo-Ai Li ◽  
Zheng Ma ◽  
Jian-Tang Jiang ◽  
Wen-Zhu Shao ◽  
Wei Liu ◽  
...  

The influence of pre-stretch on the mechanical properties of 2219 Al alloys sheets were systematically investigated, with the aim of examining the age-strengthening in parts draw-formed from as-quenched sheets. The precipitation was characterized based on differential scanning calorimetry (DSC) analysis and transmission electron microscope (TEM) observation of specimens of as-quenched and quenched-stretched condition to address the influence of pre-stretching. A tensile test was performed to evaluate the effect on mechanical properties. The introduction of pre-stretching endues increased yield strength (YS) and thus can be helpful to exert the potential of the alloy. Peak YS of 387.5 and 376.8 MPa are obtained when specimens pre-stretched for 10% are aged at 150 and 170 °C, respectively, much higher than that obtained in the non-stretched specimens (319.2 MPa). The precipitation of Guinier-Preston zone (G.P. zones) and the transition to θ″ shifts to a lower temperature when pre-stretched is performed. The high density of dislocations developed during the stretching contributes to the acceleration in precipitation. Quench-stretched specimens present a much quicker age-hardening response at the beginning stage, which endue higher peaked yield strength. The yield strength, however, decrease much more quickly due to the recovery that occurs during the aging processes. The study suggested the feasibility of aging draw-formed components of 2219 Al alloy to obtain high strength.


Author(s):  
M. Tamizifar ◽  
G. Cliff ◽  
R.W. Devenish ◽  
G.W. Lorimer

Small additions of copper, <1 wt%, have a pronounced effect on the ageing response of Al-Mg-Si alloys. The object of the present investigation was to study the effect of additions of copper up to 0.5 wt% on the ageing response of a series of Al-Mg-Si alloys and to use high resolution analytical electron microscopy to determine the composition of the age hardening precipitates.The composition of the alloys investigated is given in Table 1. The alloys were heat treated in an argon atmosphere for 30m, water quenched and immediately aged either at 180°C for 15 h or given a duplex treatment of 180°C for 15 h followed by 350°C for 2 h2. The double-ageing treatment was similar to that carried out by Dumolt et al. Analyses of the precipitation were carried out with a HB 501 Scanning Transmission Electron Microscope. X-ray peak integrals were converted into weight fractions using the ratio technique of Cliff and Lorimer.


Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1426
Author(s):  
Tomáš Remiš ◽  
Petr Bělský ◽  
Tomáš Kovářík ◽  
Jaroslav Kadlec ◽  
Mina Ghafouri Azar ◽  
...  

In this work, advanced polymer nanocomposites comprising of polyvinyl alcohol (PVA) and nanodiamonds (NDs) were developed using a single-step solution-casting method. The properties of the prepared PVA/NDs nanocomposites were investigated using Raman spectroscopy, small- and wide-angle X-ray scattering (SAXS/WAXS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). It was revealed that the tensile strength improved dramatically with increasing ND content in the PVA matrix, suggesting a strong interaction between the NDs and the PVA. SEM, TEM, and SAXS showed that NDs were present in the form of agglomerates with an average size of ~60 nm with primary particles of diameter ~5 nm. These results showed that NDs could act as a good nanofiller for PVA in terms of improving its stability and mechanical properties.


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