Microstructure and Mechanical Properties of a 6061 Aluminum Alloy Part Prepared by Casting-Forging Integrated Forming Technology

2014 ◽  
Vol 788 ◽  
pp. 215-222
Author(s):  
Yong Peng ◽  
Shun Cheng Wang ◽  
Hai Tao Zhou ◽  
Kai Hong Zheng ◽  
He Xing Chen
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Ultimate Tensile Strength ◽  
Casting Condition ◽  
6061 Aluminum Alloy ◽  
Forming Technology ◽  
Microstructure And Mechanical Properties ◽  
Heat Treated ◽  
Alloy Part

The effect of applied forging pressure on microstructure and mechanical properties of 6061 aluminum alloy was examined. The results showed that the ultimate tensile strength, elongation and hardness of the alloy after heat-treated treatment increase with the applied forging pressure, and the corresponding highest values, 365MPa, 11.52% and 146.53HV, were obtained at the applied forging pressure of 120MPa. Compared to casting condition without forging pressure, the ultimate tensile strength, elongation and hardness can be increased by 22.8%, 98.2% and 48.7%, respectively. The defects such as the shrinkage pores and cracks were absent in the microstructure due to the applied forging pressure. The SEM observation indicated that the fracture mode of 6061 aluminum alloy is more ductile at higher applied forging pressure.

Quench Sensitivity and its Effect on the Microstructure and Mechanical Properties of an Al-Zn-Mg-Cu Aluminum Alloy

2010 ◽  
Vol 89-91 ◽  
pp. 347-352 ◽  
Author(s):  
Ze Qin Liang ◽  
Da Tong Zhang ◽  
Cheng Qiu ◽  
Wen Zhang ◽  
Yuan Yuan Li
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Ultimate Tensile Strength ◽  
Age Hardening ◽  
Quenching Rate ◽  
Quench Sensitivity ◽  
Heat Treated ◽  
The Difference ◽  
Ice Water

The high mechanical properties in 7xxx aluminum alloy are obtained by controlling the precipitation hardening microstructure. In this work, the relationship between the microstructures and mechanical properties of 7A04 (Al-Zn-Mg-Cu) aluminum alloy during isothermal aging at 140 oC after different quenching rates has been studied in order to find its useful hardening conditions. The as-extruded samples were solution heat treated at 480 oC and cooled in air, 70 oC water, 40 oC water and 0 oC ice water. Tensile test were performed and the ultimate tensile strength and percentage of elongation were obtained. The difference in the amount of precipitates is known by DSC and the morphology of the precipitates is characterized by TEM. The results indicate that the artificial age hardening response is strongly dependent on the quenching rate. Lower quenching rate results in lower tensile strength but higher percentage of elongation in the peak age condition, and this corresponds to the difference in the size and number density of the precipitates. It is concluded that the highest ultimate tensile strength is obtained in the fastest quenching rate in 0 oC ice water (up to 870Ks-1) while stable and high percentage of elongation is achieved in the intermediate quenching rate (about 226 Ks-1).

Effect of Strontium on Microstructure and Mechanical Properties of Semi-Solid A356 Al Alloy

2014 ◽  
Vol 893 ◽  
pp. 353-356
Author(s):  
Atchara Sangchan ◽  
Thawatchai Plookphol ◽  
Jessada Wannasin ◽  
Sirikul Wisutmethangoon
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Ultimate Tensile Strength ◽  
Al Alloy ◽  
A356 Aluminum Alloy ◽  
Heat Treated ◽  
Eutectic Si ◽  
A356 Aluminum ◽  
Semi Solid

Effect of strontium (Sr) addition on the microstructure and the mechanical properties of semi-solid A356 aluminum alloy produced by GISS process were investigated in this study. Strontium addition resulted in both grain refinement and modification of eutectic Si. The maximum average ultimate tensile strength and elongation of 291.06 MPa and 17.31%, respectively, were obtained from the T6 heat-treated specimen containing 0.08wt%Sr. The excessive addition of strontium (0.2wt%Sr), however, seemed to deteriorate the mechanical properties of the alloy as a result of the Al2Si2Sr particle formation.

scholarly journals Effects of Gd, Y Content on the Microstructure and Mechanical Properties of Mg-Gd-Y-Nd-Zr Alloy

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 790 ◽  
Author(s):  
Changping Tang ◽  
Kai Wu ◽  
Wenhui Liu ◽  
Di Feng ◽  
Xuezhao Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Solution Treatment ◽  
Age Hardening ◽  
Uniaxial Tensile ◽  
Microstructure And Mechanical Properties ◽  
Shaped Particle ◽  
Zr Alloy ◽  
Non Equilibrium

The effects of Gd, Y content on the microstructure and mechanical properties of Mg-Gd-Y-Nd-Zr alloy were investigated using hardness measurements, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and uniaxial tensile testing. The results indicate that the alloys in as-cast condition mainly consist of α-Mg matrix and non-equilibrium eutectic Mg5.05RE (RE = Gd, Y, Nd). After solution treatment, the non-equilibrium eutectics dissolved into the matrix but some block shaped RE-rich particles were left at the grain boundaries and within grains. These particles are especially Y-rich and deteriorate the mechanical properties of the alloys. Both the compositions of the eutectic and the block shaped particle were independent of the total Gd, Y content of the alloys, but the number of the particles increases as the total Gd, Y content increases. The ultimate tensile strength increases as the total Gd, Y content decreases. A Mg-5.56Gd-3.38Y-1.11Nd-0.48Zr alloy with the highest ultimate tensile strength of 280 MPa and an elongation of 1.3% was fabricated. The high strength is attributed to the age hardening behavior and the decrease in block shaped particles.

scholarly journals Preparation and Mechanical Properties of ZK61-Y Magnesium Alloy Wheel Hub via Liquid Forging—Isothermal Forging Process

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 385
Author(s):  
Yushi Qi ◽  
Heng Wang ◽  
Lili Chen ◽  
Hongming Zhang ◽  
Gang Chen ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Heat Treatments ◽  
Second Phase ◽  
Phase Hardening ◽  
Isothermal Forging ◽  
Forging Process ◽  
Microstructure And Mechanical Properties ◽  
Alloy Wheel

A ZK61-Y magnesium (Mg) alloy wheel hub was prepared via liquid forging—isothermal forging process. The effects of Y-element contents on the microstructure and mechanical properties of liquid forging blanks were investigated. The formation order of the second phase was I-phase (Mg3Zn6Y) → W-phase (Mg3Zn3Y2) → Z-phase (Mg12ZnY) with the increase of the Y-element content. Meanwhile, the I-phase and Z-phase formed in the liquid forging process were beneficial to the grain refinement. The numerical simulation of the isothermal forging process was carried out to analyze the effects of forming temperature on the temperature and stress field in the forming parts using the software Deform-3D. Isothermal forging experiments and post heat treatments were conducted. The influence of isothermal forging temperature, heat treatment temperature and preservation time on the microstructure and mechanical properties of the forming parts were also studied. The dynamic recrystallization (DRX), second-phase hardening, and work hardening account for the improvement of properties after the isothermal forging process. The forming part forged at 380 °C displayed the outstanding properties. The elongation, yield strength, and ultimate tensile strength were 18.5%, 150 MPa and 315 MPa, respectively. The samples displayed an increased elongation and decreased strength after heat treatments. The 520 °C—1 h sample possessed the best mechanical properties, the elongation was 25.5%, the yield stress was 125 MPa and the ultimate tensile strength was 282 MPa. This can be ascribed to the recrystallization and the elimination of working hardening. Meanwhile, the second phase transformation (I-phase → W-phase → Mg2Y + MgZn2), dissolution, and decomposition can be observed, as well.

Effect of Nd Content and Heat Treatment on Microstructure and Mechanical Properties of Mg-Zn-Nd Alloy

2017 ◽  
Vol 898 ◽  
pp. 124-130 ◽  
Author(s):  
Shu Min Xu ◽  
Xin Ying Teng ◽  
Xing Jing Ge ◽  
Jin Yang Zhang
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Cast Alloy ◽  
Second Phase ◽  
Casting Method ◽  
Magnesium Matrix ◽  
Microstructure And Mechanical Properties

In this paper, the microstructure and mechanical properties of the as-cast and heat treatment of Mg-Zn-Nd alloy was investigated. The alloy was manufactured by a conventional casting method, and then subjected to a heat treatment. The results showed that the microstructure of as-cast alloy was comprised of α-Mg matrix and Mg12Nd phase. With increase of Nd content, the grain size gradually decreased from 25.38 μm to 9.82 μm. The ultimate tensile strength and elongation at room temperature of the Mg94Zn2Nd4 alloy can be reached to 219.63 MPa and 5.31%. After heat treatment, part of the second phase dissolved into the magnesium matrix and the grain size became a little larger than that of the as-cast. The ultimate tensile strength was declined by about 2.5%, and the elongation was increased to 5.47%.

Effect of Sr Addition on Microstructure and Mechanical Properties of Semi-Solid 2024 Al Alloys

2014 ◽  
Vol 496-500 ◽  
pp. 336-339
Author(s):  
Nisachon Khunbanterng ◽  
Sirikul Wisutmethangoon ◽  
Thawatchai Plookphol ◽  
Jessada Wannasin
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Phase Formation ◽  
Al Alloys ◽  
Al Alloy ◽  
Microstructure And Mechanical Properties ◽  
2024 Alloy ◽  
Heat Treated ◽  
Semi Solid

Semi-solid 2024 Al alloys with strontium (Sr) addition of 0.15 wt% and 0.3 wt% were prepared by Gas Induced Semi-Solid (GISS) process. Effect of Sr addition on the microstructure and mechanical properties of the semi-solid 2024 alloy was investigated. It was found that the tensile strength and % elongation of the T6 heat treated alloy with the Sr addition were higher than those without Sr addition owing to the reduction of Mg2Si phase formation. The semi-solid 2024 Al alloy with 0.15%Sr addition obtained the average highest tensile strength of 382 MPa and elongation of 6.45%.

Effect of Bi on Microstructure and Mechanical Properties of Extruded AZ80-2Sn Magnesium Alloy

2018 ◽  
Vol 37 (1) ◽  
pp. 97-103 ◽  
Author(s):  
Hansong Xue ◽  
Xinyu Li ◽  
Weina Zhang ◽  
Zhihui Xing ◽  
Jinsong Rao ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Microstructure And Mechanical Properties ◽  
Average Grain Size

AbstractThe effects of Bi on the microstructure and mechanical properties of AZ80-2Sn alloy were investigated. The results show that the addition of Bi within the as-cast AZ80-2Sn alloy promotes the formation of Mg3Bi2 phase, which can refine the grains and make the eutectic phases discontinuous. The addition of 0.5 % Bi within the as-extruded AZ80-2Sn alloy, the average grain size decreases to 12 μm and the fine granular Mg17Al12 and Mg3Bi2 phases are dispersed in the α-Mg matrix. With an increase in Bi content, the Mg17Al12 and Mg3Bi2 phases become coarsened and the grain size increases. The as-extruded AZ80-2Sn-0.5 %Bi alloy has the optimal properties, and the ultimate tensile strength, yield strength and elongation are 379.6 MPa, 247.1 MPa and 14.8 %, respectively.

Sign in / Sign up

Export Citation Format

Share Document