scholarly journals Preparation and Mechanical Properties of ZK61-Y Magnesium Alloy Wheel Hub via Liquid Forging—Isothermal Forging Process

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 385
Author(s):  
Yushi Qi ◽  
Heng Wang ◽  
Lili Chen ◽  
Hongming Zhang ◽  
Gang Chen ◽  
...  

A ZK61-Y magnesium (Mg) alloy wheel hub was prepared via liquid forging—isothermal forging process. The effects of Y-element contents on the microstructure and mechanical properties of liquid forging blanks were investigated. The formation order of the second phase was I-phase (Mg3Zn6Y) → W-phase (Mg3Zn3Y2) → Z-phase (Mg12ZnY) with the increase of the Y-element content. Meanwhile, the I-phase and Z-phase formed in the liquid forging process were beneficial to the grain refinement. The numerical simulation of the isothermal forging process was carried out to analyze the effects of forming temperature on the temperature and stress field in the forming parts using the software Deform-3D. Isothermal forging experiments and post heat treatments were conducted. The influence of isothermal forging temperature, heat treatment temperature and preservation time on the microstructure and mechanical properties of the forming parts were also studied. The dynamic recrystallization (DRX), second-phase hardening, and work hardening account for the improvement of properties after the isothermal forging process. The forming part forged at 380 °C displayed the outstanding properties. The elongation, yield strength, and ultimate tensile strength were 18.5%, 150 MPa and 315 MPa, respectively. The samples displayed an increased elongation and decreased strength after heat treatments. The 520 °C—1 h sample possessed the best mechanical properties, the elongation was 25.5%, the yield stress was 125 MPa and the ultimate tensile strength was 282 MPa. This can be ascribed to the recrystallization and the elimination of working hardening. Meanwhile, the second phase transformation (I-phase → W-phase → Mg2Y + MgZn2), dissolution, and decomposition can be observed, as well.

2017 ◽  
Vol 898 ◽  
pp. 124-130 ◽  
Author(s):  
Shu Min Xu ◽  
Xin Ying Teng ◽  
Xing Jing Ge ◽  
Jin Yang Zhang

In this paper, the microstructure and mechanical properties of the as-cast and heat treatment of Mg-Zn-Nd alloy was investigated. The alloy was manufactured by a conventional casting method, and then subjected to a heat treatment. The results showed that the microstructure of as-cast alloy was comprised of α-Mg matrix and Mg12Nd phase. With increase of Nd content, the grain size gradually decreased from 25.38 μm to 9.82 μm. The ultimate tensile strength and elongation at room temperature of the Mg94Zn2Nd4 alloy can be reached to 219.63 MPa and 5.31%. After heat treatment, part of the second phase dissolved into the magnesium matrix and the grain size became a little larger than that of the as-cast. The ultimate tensile strength was declined by about 2.5%, and the elongation was increased to 5.47%.


2015 ◽  
Vol 817 ◽  
pp. 439-443 ◽  
Author(s):  
Rui Dong ◽  
Ai Min Zhao ◽  
Ran Ding ◽  
Jian Guo He ◽  
Han Jiang Hu

The microstructures, mechanical properties and retained austenite characteristics of TRIP-aided steels with three different heat treatments were studied in this paper. The results indicated that the designed annealing treatments resulted in completely different matrices and the morphologies of second phase, and a significant difference in mechanical properties. The TAM steel was found to have fine annealed martensite lath matrix and inter lath acicular retained austenite, and possessed an excellent combination of strength and elongation which attributed to the highest retained austenite volume fraction and carbon concentration. For TPF steel, the higher instability and lower carbon content of retained austenite and the soft matrix resulted in the lowest ultimate tensile strength and total elongation. While in TBF steel, the stability of retained austenite was lower than that in TAM steel but higher than that in TPF steel. The ultimate tensile strength of TBF was significantly higher than the TAM and TPF steels, but the ductility of TBF steel was lower than TAM steel.


2016 ◽  
Vol 850 ◽  
pp. 762-767
Author(s):  
Shun Cheng Wang ◽  
Dong Fu Song ◽  
Jing Xu ◽  
Kai Hong Zheng

In the present investigation the casting-forging integrated technology was adopted to manufacture Al-1.1Mg-0.6Si-0.4Cu alloy automobile brake calipers. The effect of forging pressure on the microstructure and mechanical properties of Al-1.1Mg-0.6Si-0.4Cu alloy calipers were studied. The results showed that the shrinkage porosities and cracks in the Al-1.1Mg-0.6Si-0.4Cu alloy calipers could be removed by the forging process. The ultimate tensile strength and elongation of Al-1.1Mg-0.6Si-0.4Cu alloy calipers increased with the increase of forging pressure. When the forging pressure was 120 MPa, the ultimate tensile strength and elongation of Al-1.1Mg-0.6Si-0.4Cu alloy calipers with T6 heat treatment were 365.3 MPa and 11.5%, which were improved by 22.8% and 38.2%, respectively compared with that of Al-1.1Mg-0.6Si-0.4Cu alloy calipers without forging. The tensile fracture images revealed that the fracture modes of Al-1.1Mg-0.6Si-0.4Cu alloy calipers were more ductile at higher forging pressure.


Crystals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 239 ◽  
Author(s):  
Bing He ◽  
Yaobo Hu ◽  
Tianshuo Zhao ◽  
Qingshan Yao ◽  
Fusheng Pan

This study focused on the effects of ageing for various time at 175 °C before hot rolling on microstructure and mechanical properties of AZ80 magnesium alloys. The amount of γ-Mg17Al12 increased in line with ageing time and during the rolling process could facilitate the fine grains and sub-grains, which resulted in an inhomogeneous or bimodal microstructure, and weakening basal-type texture intensity or occurrence of double-peak texture. However, a larger quantity of γ-Mg17Al12 distributed on the matrix in the alloy aged for 240 min, or the precipitates decorating the grain boundaries in the alloy aged for 75 min, were detrimental to the mechanical properties, and lower ultimate tensile strength with elongation were obtained in the two alloys as a result. When the alloy was aged for 200 min, it showed an optimum mechanical property with its yield strength of 281 MPa, ultimate tensile strength of 363 MPa and a medium elongation of 13.3%, which was mainly attributed to the interaction of the hard second phase particles with dislocation movement and the lowest basal-type texture intensity that favored the basal slip.


Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 790 ◽  
Author(s):  
Changping Tang ◽  
Kai Wu ◽  
Wenhui Liu ◽  
Di Feng ◽  
Xuezhao Wang ◽  
...  

The effects of Gd, Y content on the microstructure and mechanical properties of Mg-Gd-Y-Nd-Zr alloy were investigated using hardness measurements, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and uniaxial tensile testing. The results indicate that the alloys in as-cast condition mainly consist of α-Mg matrix and non-equilibrium eutectic Mg5.05RE (RE = Gd, Y, Nd). After solution treatment, the non-equilibrium eutectics dissolved into the matrix but some block shaped RE-rich particles were left at the grain boundaries and within grains. These particles are especially Y-rich and deteriorate the mechanical properties of the alloys. Both the compositions of the eutectic and the block shaped particle were independent of the total Gd, Y content of the alloys, but the number of the particles increases as the total Gd, Y content increases. The ultimate tensile strength increases as the total Gd, Y content decreases. A Mg-5.56Gd-3.38Y-1.11Nd-0.48Zr alloy with the highest ultimate tensile strength of 280 MPa and an elongation of 1.3% was fabricated. The high strength is attributed to the age hardening behavior and the decrease in block shaped particles.


2018 ◽  
Vol 37 (1) ◽  
pp. 97-103 ◽  
Author(s):  
Hansong Xue ◽  
Xinyu Li ◽  
Weina Zhang ◽  
Zhihui Xing ◽  
Jinsong Rao ◽  
...  

AbstractThe effects of Bi on the microstructure and mechanical properties of AZ80-2Sn alloy were investigated. The results show that the addition of Bi within the as-cast AZ80-2Sn alloy promotes the formation of Mg3Bi2 phase, which can refine the grains and make the eutectic phases discontinuous. The addition of 0.5 % Bi within the as-extruded AZ80-2Sn alloy, the average grain size decreases to 12 μm and the fine granular Mg17Al12 and Mg3Bi2 phases are dispersed in the α-Mg matrix. With an increase in Bi content, the Mg17Al12 and Mg3Bi2 phases become coarsened and the grain size increases. The as-extruded AZ80-2Sn-0.5 %Bi alloy has the optimal properties, and the ultimate tensile strength, yield strength and elongation are 379.6 MPa, 247.1 MPa and 14.8 %, respectively.


2013 ◽  
Vol 747-748 ◽  
pp. 245-250 ◽  
Author(s):  
Jun Luo ◽  
Rong Shi Chen ◽  
En Hou Han

The microstructure and mechanical properties of as-cast Mg-3Sn-xGd (x=0, 0.2, 1 wt.%) alloys were studied by using OM, SEM, EDX, XRD etc. With the increase of Gd, the formation of Mg2Sn phase was impeded and the MgSnGd phase formed and the volume fraction of this new phase obviously increased. The ultimate tensile strength and elongation to failure increased with dilute Gd addition but sharply decreased when the Gd addition comes to 1.34 wt.%. The possible reasons for the variation in microstructure and mechanical properties were discussed.


2010 ◽  
Vol 152-153 ◽  
pp. 1083-1087
Author(s):  
Bo Wang ◽  
Yu Tao Zhao ◽  
Song Li Zhang ◽  
Gang Chen ◽  
Xiao Nong Cheng

In-situ (Al2O3+Al3Zr)p/A356 composites were synthesized by melt reaction technology and the effects of yttrium on microstructure and mechanical properties of the composites are investigated. The results indicate that the reinforced particulates Al2O3 and Al3Zr become smaller in size with yttrium addition, the sizes are about 0.5~2μm. The distribution becomes more homogeneous, the morphologies are spheroid-shape and ellipsoid-shape, the ambitus is blunt. The mechanical properties test results show the mechanical properties of the composites are greatly enhanced. With 0.4wt.% yttrium addition, the ultimate tensile strength and yield strength of the composites reach to 388MPa and 296MPa, which are increased 35.6% and 37.0% comparing with no yttrium addition, respectively. The effect mechanisms of yttrium are discussed.


2017 ◽  
Author(s):  
Zhenglong Liang ◽  
Qi Zhang

A novel process which combines casting with forging during one process was proposed to improve mechanical properties and refine microstructure. The microstructure evolution of as-cast samples and forged samples were analyzed by optical microscope and scanning electron microscope (SEM). The tensile properties and micro-hardness were also measured. The results show that combination of casting and forging can improve microstructure and decrease porosity of casting samples, consequently contributing to a better fatigue performance. The ultimate tensile strength and elongation were increased after forging process, however, the yield strength and micro-hardness decreased.


2011 ◽  
Vol 391-392 ◽  
pp. 214-218
Author(s):  
Hai Shen Sun ◽  
Guo Ping Li ◽  
Wen Chen

The thermomechanical control processing (TMCP) was conducted through the adjustment of the rolling technological parameters to the test steel. The influence of the finishing temperature, cooling rate and alloying elements to the microstructure and mechanical properties was investigated by comprehensive utilization of grain refining strengthening and second phase strengthening.The results show that the microstructure was mainly composed of bainite, ferrite and second phase TiC; at the finishing temperature of 870°C, the yield strength was 596.7 MPa, the tensile strength reached 748.5 MPa, the elongation ratio was 20.17%; at high cooling rate of 16°C/s, the yield strength achieved 616.7 MPa, the tensile strength reached 785.5 MPa, the tensile ratio reduced for 0.78, and the elongation ratio enhanced to 20.92%. And the quantity of bainite increased with the raise of finishing temperature from 800°C to 870°C, which improved the hardness and wear resistance of the steel.


Sign in / Sign up

Export Citation Format

Share Document