Identification of Kinematic Hardening Material Parameters for Martensitic Steel Sheets

2016 ◽  
Vol 866 ◽  
pp. 186-190
Author(s):  
Jung Han Song ◽  
J.S. Park ◽  
C.A. Lee ◽  
H.Y. Kim ◽  
W.H. Choi

The identification of the material models which are used in the finite element analysis for the forming operation and springback are very important in terms of accurate predictions. The aim of this paper is to characterize both the anisotropy and the hardening of the ultra-high strength steel such as martensitic steel (MS steel) in order to identify material parameters of constitutive equation, which able to reproduce the mechanical behavior. Uniaxial tensile tests were carried out for characterizing the anisotropic plastic behavior of the MS steel. Cyclic tests under tension-compression load were also carried out for characterizing the Bauschinger effect during reverse deformation. Yoshida-Uemori hardening model associated with orthotropic yield criterion Hill’s 1948 is used to represent the in-plane mechanical behavior of the martensitic steel. The resented results show a very good agreement between model predictions and experiments: flow stresses during loading and reverse loading are well reproduced.

2019 ◽  
Vol 9 (14) ◽  
pp. 2851 ◽  
Author(s):  
Up Huh ◽  
Chung-Won Lee ◽  
Ji-Hun You ◽  
Chan-Hee Song ◽  
Chi-Seung Lee ◽  
...  

In this study, computational simulations and experiments were performed to investigate the mechanical behavior of the aorta wall because of the increasing occurrences of aorta-related diseases. The study focused on the deformation and strength of porcine and healthy human abdominal aortic tissues under uniaxial tensile loading. The experiments for the mechanical behavior of the arterial tissue were conducted using a uniaxial tensile test apparatus to validate the simulation results. In addition, the strength and stretching of the tissues in the abdominal aorta of a healthy human as a function of age were investigated based on the uniaxial tensile tests. Moreover, computational simulations using the ABAQUS finite element analysis program were conducted on the experimental scenarios based on age, and the Holzapfel–Gasser–Ogden (HGO) model was applied during the simulation. The material parameters and formulae to be used in the HGO model were proposed to identify the failure stress and stretch correlation with age.


2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Mahdi Kiani ◽  
Roger Walker ◽  
Saman Babaeidarabad

One of the most important components in the hydraulic fracturing is a type of positive-displacement-reciprocating-pumps known as a fracture pump. The fluid end module of the pump is prone to failure due to unconventional drilling impacts of the fracking. The basis of the fluid end module can be attributed to cross bores. Stress concentration locations appear at the bores intersections and as a result of cyclic pressures failures occur. Autofrettage is one of the common technologies to enhance the fatigue resistance of the fluid end module through imposing the compressive residual stresses. However, evaluating the stress–strain evolution during the autofrettage and approximating the residual stresses are vital factors. Fluid end module geometry is complex and there is no straightforward analytical solution for prediction of the residual stresses induced by autofrettage. Finite element analysis (FEA) can be applied to simulate the autofrettage and investigate the stress–strain evolution and residual stress fields. Therefore, a nonlinear kinematic hardening material model was developed and calibrated to simulate the autofrettage process on a typical commercial triplex fluid end module. Moreover, the results were compared to a linear kinematic hardening model and a 6–12% difference between two models was observed for compressive residual hoop stress at different cross bore corners. However, implementing nonlinear FEA for solving the complicated problems is computationally expensive and time-consuming. Thus, the comparison between nonlinear FEA and a proposed analytical formula based on the notch strain analysis for a cross bore was performed and the accuracy of the analytical model was evaluated.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Sergei Alexandrov ◽  
Woncheol Jeong ◽  
Kwansoo Chung

Using Tresca's yield criterion and its associated flow rule, solutions are obtained for the stresses and strains when a thick-walled tube is subject to internal pressure and subsequent unloading. A bilinear hardening material model in which allowances are made for a Bauschinger effect is adopted. A variable elastic range and different rates under forward and reversed deformation are assumed. Prager's translation law is obtained as a particular case. The solutions are practically analytic. However, a numerical technique is necessary to solve transcendental equations. Conditions are expressed for which the release is purely elastic and elastic–plastic. The importance of verifying conditions under which the Tresca theory is valid is emphasized. Possible numerical difficulties with solving equations that express these conditions are highlighted. The effect of kinematic hardening law on the validity of the solutions found is demonstrated.


2000 ◽  
Vol 123 (4) ◽  
pp. 409-416 ◽  
Author(s):  
W. Y. Chien ◽  
J. Pan ◽  
S. C. Tang

The influence of plastic anisotropy on the plastic behavior of porous ductile materials is investigated by a three-dimensional finite element analysis. A unit cell of cube containing a spherical void is modeled. The Hill quadratic anisotropic yield criterion is used to describe the matrix normal anisotropy and planar isotropy. The matrix material is first assumed to be elastic perfectly plastic. Macroscopically uniform displacements are applied to the faces of the cube. The finite element computational results are compared with those based on the closed-form anisotropic Gurson yield criterion suggested in Liao et al. 1997, “Approximate Yield Criteria for Anisotropic Porous Ductile Sheet Metals,” Mech. Mater., pp. 213–226. Three fitting parameters are suggested for the closed-form yield criterion to fit the results based on the modified yield criterion to those of finite element computations. When the strain hardening of the matrix is considered, the computational results of the macroscopic stress-strain behavior are in agreement with those based on the modified anisotropic Gurson’s yield criterion under uniaxial and equal biaxial tensile loading conditions.


Author(s):  
Vishnu Verma ◽  
A. K. Ghosh ◽  
G. Behera ◽  
Kamal Sharma ◽  
R. K. Singh

Miniature disk bending test is used to evaluate the mechanical behavior of irradiated materials and its properties — mainly ductility loss due to irradiation in steel. In Miniature Disk Bending Machine the specimen is firmly held between the two horizontal jaws of punch, and an indentor with spherical ball travels vertically. Researchers have observed reasonable correlations between values of the yield stress, strain hardening and ultimate tensile strength estimated from this test and mechanical properties determined from the uniaxial tensile test. Some methods for the analysis of miniature disk bending, proposed by various authors have been discussed in the paper. It is difficult to distinguish between the regimes of elastic and plastic deformation since local plastic deformation occurs for very small values of load when the magnitude of spatially averaged stress will be well below the yield stress. Also, the analytical solution for large amplitude, plastic deformation becomes rather unwieldy. Hence a finite element analysis has been carried out. The finite element model, considers contact between the indentor and test specimen, friction between various pairs of surfaces and elastic plastic behavior. The load is increased in steps and converged solution has been obtained and analysis terminated at a load beyond which a stable solution cannot be obtained. A sensitivity study has been carried out by varying the various parameters defining the material properties by ±10% around the base values. This study has been carried out to generate a data base for the load-deflection characteristics of similar materials from which the material properties can be evaluated by an inverse calculation. It is seen that the deflection obtained by analytical elastic bending theory is significantly lower than that obtained by the elasto-plastic finite element solution at relatively small values of load. The FE solution and experimental results are in reasonably good agreement.


Author(s):  
Ingrid Cristina S. Pereira ◽  
Celio A. da Costa Neto ◽  
José Renato M. Sousa ◽  
Erica G. Chaves ◽  
Sylvia Teixeira

Abstract Polyvinylidene fluoride (PVDF) is an engineering thermoplastic having a high degree of sensibility to crack, which affects long-term mechanical behavior. This study evaluates the crack-sensitive of PVDF for one commercial-grade through the development of a numerical model. Firstly, tensile tests using DIC were performed on both uncrack and pre-crack specimens to get experimental tensile as DIC-displacement, displacement-control, and load data. For pre-crack specimens, it was proposed two values of depth: 1.0 and 1.5 mm, opened by razor blade. All specimens were uniaxial tests at 23°C under 5 mm/min. Secondly, tensile tests using extensometer were implemented for uncrack samples to determine material parameters for calibration of the numerical model and comparison with DIC-displacement. Finally, a numerical model based on the FE was implemented using ANSYS-student that inputs PVDF’s material properties, which considered the elastic-plastic behavior in simulation tests. The PVDF demonstrated significant crack sensitivity, as it can be seen in experimental and numerical data. And, the numerical model developed based on MKHP was successfully agreement against experimental data obtained by Blue Hill 3 software. Therefore, the results allowed us to observe that pre-crack acts as a stress concentration and the numerical model got well simulates this influence on the PVDF mechanical behavior.


2012 ◽  
Vol 151 ◽  
pp. 721-725
Author(s):  
R. Suresh Kumar ◽  
P. Chellapandi ◽  
C. Lakshmana Rao

Mechanical behavior of the austenitic stainless steel under monotonic and cyclic loading at room temperature has been mathematically predicted. Materials like SS 316 LN exhibit cyclic hardening behavior under cyclic loading. Based on the characteristics of yield surface, cyclic hardening can be classified into isotropic and kinematic hardening. Armstrong-Frederic model is used for predicting the kinematic hardening of this material. It is basically a five parameter, nonlinear kinematic hardening model. Cyclic tests for various ranges were carried out to derive the isotropic material parameter required for modeling. Kinematic hardening material parameter required for modeling were computed based on both monotonic tension and torsion tests. By using these parameters the developed program is able to model the mechanical behavior of austenitic stainless steel under monotonic and cyclic loading conditions at room temperature. Comparison of the predicted results with the experimental results shows that the kinematic hardening material parameters derived from the monotonic torsion tests were in good agreement than that of the monotonic tension tests. Also it is recommended to use more material parameter constitutive models to improve the accuracy of the mathematical predictions for the material behavior under cyclic loading.


2013 ◽  
Vol 10 (1) ◽  
pp. 80 ◽  
Author(s):  
R Khan

 The objective of this work was to investigate the effects of material anisotropy on the yielding and hardening behavior of 2024T351 aluminum alloy using isotropic and anisotropic yield criteria. Anisotropy may be induced in a material during the manufacturing through processes like rolling or forging. This induced anisotropy gives rise to the concept of orientation-dependent material properties such as yield strength, ductility, strain hardening, fracture strength, or fatigue resistance. Inclusion of the effects of anisotropy is essential in correctly predicting the deformation behavior of a material. In this study, uniaxial tensile tests were first performed in all three rolling directions, L , T  and S , for smooth bar specimens made from hot rolled plate of Al2024 alloy. The experimental results showed that the L - and T -directions yielded higher yield strengths and a greater percentage of elongation before fracture than the S -direction. Subsequently, finite element analysis of tensile specimens was performed using isotropic (von Mises) and anisotropic (Hill) yield criteria to predict the onset of yielding and hardening behaviors during the course of deformation. Hill's criterion perfectly fitted with the test data in the S -direction, but slightly underestimated the yield strength in L -direction. The results indicated that the Hill yield criterion is the most suitable one to predict the onset of yielding and hardening behaviors for 2024T351 aluminum alloy in all directions. 


2013 ◽  
Vol 554-557 ◽  
pp. 966-973 ◽  
Author(s):  
Ali Khalfallah ◽  
Temim Zribi ◽  
Hedi Belhadj Salah

Tube hydroforming processes are an excellent way for manufacturing reduced weight parts with complex shapes in widespread fields. Accurate numerical simulation of tube hydroforming process is particularly based on precise material parameters deduced from experimental tests. The free bulge test is widely employed for the parameter identification of tubular material behavior models by means of analytical [1] and numerical methods [2]. In this context, an inverse identification methodology using free bulge tests was developed. These tests were carried out by means of a new home-designed and manufactured bulge forming machine. The objective of this work is the validation of the inverse identification method using tube hydroforming in square cross-section die. The analysis of this particular hydroforming process with respect to material parameters is performed. For this purpose, circular section tubes made of low carbon steel S235 and aluminum alloy AA6063-O are hydroformed against square-cross sectional die using our bulge forming machine. Afterwards, FE model is constructed to simulate square-sectional hydroformed parts. The influence of some parameters, such as strain hardening exponent, anisotropy parameter and friction coefficient, on numerical square cross-sectional hydroformed part thickness is analyzed. It permits to assess the sensitivity of the thickness relative to used material parameters in the FE model. In order to validate the inverse identification procedure for both materials, experimental thicknesses along the profile of cross-sectional hydroformed parts are measured and compared with the corresponding numerical thicknesses predicted by FE model. It is proven after analyzing the obtained results that the chosen response, i.e. thickness distribution along the profile of the tube hydroforming against the square cross-section die, used for the validation is sensitive to the identified material properties. Particularly, it is demonstrated for low carbon steel S235 that numerical thickness is in good agreement with experimental data. However, for aluminum alloy AA6063-O, a discrepancy between experimental and predicted thicknesses is noticed. Anyway, it is demonstrated that inverse identification approach leads to sufficiently accurate parameters used for numerical tube hydroforming simulations. Furthermore, it seems that Hill48’s yield criterion is more suitable for describing steels plastic behavior than aluminum alloys for tube hydroforming processes. Concerning aluminum alloy, certainly the choice of appropriate yield criterion is of paramount importance on the prediction of tubular plastic behavior in tube hydroforming. Consequently, it is shown that the use of simple tube hydroforming in square-section die is suitable for the validation of FE model which is identified by inverse method using free bulge test.


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