Detection of Insulation Defects in Automated In-Process Testing of Electric Wire during its Extrusion

2019 ◽  
Vol 942 ◽  
pp. 141-150
Author(s):  
Alexander Goldshtein ◽  
Galina Vavilova ◽  
Alexander Rumkin ◽  
Oldrich Starý

The paper describes the electro-capacitive method for monitoring wire capacitance, which is implemented using the CAP-10 device, employed for in-process testing of the single core electric wire capacitance. Focus is made on the operating principle of the CAP-10 device. The possibility of using the CAP-10 device for detecting local defects in wire insulation is proved. Insulation defects such as foreign inclusions in the form of copper shavings, air cavities inside insulation and those at the core–insulation boundary are modeled. The impact of the defect geometric parameters on the wire capacitance measured during in-process testing is investigated through numerical simulation. Mathematical simulation results are validated through the physical model using the CAP-10 device.

2016 ◽  
Vol 30 (02) ◽  
pp. 1550268 ◽  
Author(s):  
Jinwei Shi ◽  
Xingbai Luo ◽  
Jinming Li ◽  
Jianwei Jiang

To analyze the process of jet penetration in water medium quantitatively, the properties of jet penetration spaced target with water interlayer were studied through test and numerical simulation. Two theoretical models of jet penetration in water were proposed. The theoretical model 1 was established considering the impact of the shock wave, combined with the shock equation Rankine–Hugoniot and the virtual origin calculation method. The theoretical model 2 was obtained by fitting theoretical analysis and numerical simulation results. The effectiveness and universality of the two theoretical models were compared through the numerical simulation results. Both the models can reflect the relationship between the penetration velocity and the penetration distance in water well, and both the deviation and stability of theoretical model 1 are better than 2, the lower penetration velocity, and the larger deviation of the theoretical model 2. Therefore, the theoretical model 1 can reflect the properties of jet penetration in water effectively, and provide the reference of model simulation and theoretical research.


Geophysics ◽  
2021 ◽  
pp. 1-69
Author(s):  
Artur Posenato Garcia ◽  
Zoya Heidari

The dielectric response of rocks results from electric double layer (EDL), Maxwell-Wagner (MW), and dipolar polarizations. The EDL polarization is a function of solid-fluid interfaces, pore water, and pore geometry. MW and dipolar polarizations are functions of charge accumulation at the interface between materials with contrasting impedances and the volumetric concentration of its constituents, respectively. However, conventional interpretation of dielectric measurements only accounts for volumetric concentrations of rock components and their permittivities, not interfacial properties such as wettability. Numerical simulations of dielectric response of rocks provides an ideal framework to quantify the impact of wettability and water saturation ( Sw) on electric polarization mechanisms. Therefore, in this paper we introduce a numerical simulation method to compute pore-scale dielectric dispersion effects in the interval from 100 Hz to 1 GHz including impacts of pore structure, Sw, and wettability on permittivity measurements. We solve the quasi-electrostatic Maxwell's equations in three-dimensional (3D) pore-scale rock images in the frequency domain using the finite volume method. Then, we verify simulation results for a spherical material by comparing with the corresponding analytical solution. Additionally, we introduce a technique to incorporate α-polarization to the simulation and we verify it by comparing pore-scale simulation results to experimental measurements on a Berea sandstone sample. Finally, we quantify the impact of Sw and wettability on broadband dielectric permittivity measurements through pore-scale numerical simulations. The numerical simulation results show that mixed-wet rocks are more sensitive than water-wet rocks to changes in Sw at sub-MHz frequencies. Furthermore, permittivity and conductivity of mixed-wet rocks have weaker and stronger dispersive behaviors, respectively, when compared to water-wet rocks. Finally, numerical simulations indicate that conductivity of mixed-wet rocks can vary by three orders of magnitude from 100 Hz to 1 GHz. Therefore, Archie’s equation calibrated at the wrong frequency could lead to water saturation errors of 73%.


2014 ◽  
Vol 1042 ◽  
pp. 188-193 ◽  
Author(s):  
Xing Jun Hu ◽  
Jing Chang

In order to analyze the impact of engine cabin parts on aerodynamic characteristics, the related parts are divided into three categories except the engine cooling components: front thin plates (average thickness of 2mm), bottom-suspension and interior panels. The aerodynamic drag coefficient (Cd) were obtained upon the combination schemes consisting of the three types of parts by numerical simulation. Results show that Cd by simulation is closer to the test value gained by the wind tunnel experiment when front thin plates were simplified to the two-dimensional interface with zero thickness. The error is only 5.23%. Meanwhile this scheme reduces grid numbers, thus decreasing the calculating time. As the front thin plates can guide the flow, there is no difference on the Cd values gained from the model with or without bottom-suspension or interior panels when the engine cabin contains the front thin plates; while only both bottom-suspension and interior panels are removed, the Cd value can be reduced when the cabin doesn’t contain the front thin plates.


2013 ◽  
Vol 710 ◽  
pp. 320-324
Author(s):  
Ying Zi Jiang ◽  
Wei Li Wang ◽  
Xue Feng Huang ◽  
Lei Fu ◽  
Zhuang Qing Fan

The numerical simulation of shelled Comp.B explosive was studied following the Lee-Tarver ignition and growth model when it was impacted respectively by 4340 Steel, OFHC and 93#W projectile with the same mass; the influences on explosive detonation of the initiation process, the material of projectile and the L/D ratio of projectile were analyzed; the critical initiation speeds of the projectiles of three different materials with different L/D ratio were gained. In order to verify the simulation results, the questions were calculated by the theoretical simplified model, the results of the theoretical calculation and the numerical simulation accorded well based on critical energy criterion. The results show that the capability of igniting explosive, the first is 93#W, the second is OFHC, the last is 4340 Steel; The initiation point were not on the interface of shell and explosive, and the faster of the impacting velocity, the initiation point closer the interface; the bigger of the L/D ratio of projectile, the higher of the critical initiation speed.


2007 ◽  
Vol 127 ◽  
pp. 259-264
Author(s):  
Hong Yuan Fang ◽  
Cheng Iei Fan

Numerical simulation method is employed in the article to analyze the stress field of thick 7B04 aluminum alloy board during manufacturing procedure of solution treatment, calendaring and stretching. The simulation results show that the surface of the board endures compressive stress while the core segment endures tensile stress, and the distribution of the stress is very inhomogeneous. The calendaring procedure helps to decrease the stress and redistribute the stress uniformly, but it also leads to stress concentration at the two ends of the board, which engenders bad influence on the subsequent processing. The board deforms plastically when being stretched, thus the stress decreases greatly and is redistributed uniformly.


2019 ◽  
Vol 2019 ◽  
pp. 1-8
Author(s):  
Shengzhe Li ◽  
Dongmei Yang ◽  
Tengfei Zhang ◽  
Xiaojing Liu

CIPS is a shift in the axial power towards the bottom half of the core, also known as axial offset anomaly (AOA), which results from the deposited of corrosion products during an operation. The main reason of CIPS is the solute particles especially boron compounds concentrated inside the porous deposit. The impact of CIPS is that the axial power distribution control may be more difficult and the shutdown margin can be decreased simultaneously. Besides, it also requires estimated critical condition (ECC) calculations to account for the effects of AOA. In this article, thermal-hydraulic subchannel code and boron deposit model have been combined to analyze the CIPS risk. The neutronics codes deal with the generation of homogenized neutron cross section as well as the calculation of local power factor. A simple rod assembly is analyzed with this combined method and simulation results are presented. Simulation results provide the boron hideout amount inside crud deposits and power shapes. The obtained results clearly show the power shape suppression in regions where crud deposits exist, which is a clear indication of CIPS phenomenon. And the CIPS effects on CHF have also been investigated. Result shows a margin of DNBR decrease in the crud case.


2016 ◽  
Vol 2016 ◽  
pp. 1-10
Author(s):  
Fei Yao ◽  
Guangyu Chen ◽  
Jianhong Su

To identify shield grouting quality based on impact echo method, an impact echo test of segment-grouting (SG) test piece was carried out to explore effect of acoustic impedance of grouting layers and grouting defects on impact echo law. A finite element numerical simulation on the impact echo process was implemented. Test results and simulation results were compared. Results demonstrated that, under some working conditions, finite element simulation results and test results both agree with theoretical values. The acoustic impedance ratio of SG material influenced the echo characteristics significantly. But thickness frequency could not be detected under some working conditions because the reflected energy is weak. Frequency feature under grouting defects was more complicated than that under no grouting defects.


2015 ◽  
Vol 744-746 ◽  
pp. 1736-1740 ◽  
Author(s):  
Si Hui Dong ◽  
Min Li ◽  
Yu Han Lin

3D physical model of a supermarket was constructed with Pyrosim software, and the fire scene was set according to the actual situation. The fire development process and personnel evacuation process were simulated with FDS. The fire danger time of the fire scene was analyzed according to the smoke temperature and visibility of different time. The personnel evacuation process to the supermarket was simulated with the evacuation software Evac, and the required safety egress time was calculated. By comparing the fire danger time and the required safety egress time, the conclusion was drawn that the supermarket can not meet the requirement for safety evacuation. After changing the conditions for safety evacuation, the required safety egress time was simulated again. And the simulation results showed that the changed evaluation conditions can meet the requirement for safety evacuation. The study results provide a basis to improve the safety evacuation conditions of the supermarket.


2021 ◽  
Vol 39 (4) ◽  
pp. 1328-1334
Author(s):  
Xiaoyan Li ◽  
Jiyu Zheng ◽  
Jinpin Liu

Borehole parameters are quite important for gas drainage. This paper studies the impact of borehole diameter and time on gas drainage and performs numerical simulation on the distribution of gas pressure under the conditions of different borehole diameters and drainage times. The simulation results reveal that, as the borehole diameter increases, the gas drainage volume increases along with it and the gas pressure decreases, but such effect on gas drainage is limited. In terms of drainage time, the longer the drainage time, the greater the drainage impact scope. Taking a gas pressure drop of 51% as the indicator of the effective pre-drainage radius, the distance from the point with a gas pressure drop of 51% to the position of the borehole is the effective pre-drainage radius. When the pre-drainage reached the 30th, 45th, 60th, 75th, and 90th day, the effective pre-drainage radius was 1.04m, 1.29m, 1.51m, 1.68m, and 1.82m respectively. According to the numerical simulation results, the effective pre-drainage radius varies with the pre-drainage time, and the fitting analysis of the two indicates that the relationship between the two can be described by a power function.


2021 ◽  
Vol 21 (2) ◽  
pp. 95-103
Author(s):  
Eduard Plavec ◽  
Miroslav Petrinić ◽  
Mladen Vidović

The aim of almost any electromagnetic actuator development is to increase the electromagnetic force with which an actuator acts on a plunger with as fast a time response as possible while maintaining the dimensions as small as possible. This paper presents research on the impact of the lower core angle on the force and time response of a DC solenoid electromagnetic actuator. The research method is based on the analytical analysis of the magnetic path of the DC solenoid electromagnetic actuator and a comparison with the numerical simulation results. A transient numerical simulation was performed on a 2D axial-symmetric model of the electromagnetic actuator and included simultaneously solving time-dependent partial differential equations of the electromagnetic actuator’s magnetic, electrical, and mechanical subsystems. The magnetic subsystem was analyzed by the finite element method (FEM) using the ANSYS Electronics software package. The three prototype models with different lower core angles were produced and tested in the accredited Laboratory Center of KONČAR Electrical Engineering Institute. The obtained measurements are compared with the analytical results and numerical simulation results.


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