The Press Powder Technological Parameters Optimization in Wall Ceramics Production by the Semi-Dry Pressing Method

2019 ◽  
Vol 974 ◽  
pp. 419-423
Author(s):  
Victoria Gurieva ◽  
A.V. Doroshin
Keyword(s):  
Raw Materials ◽  
Parameters Optimization ◽  
Pressing Pressure ◽  
Technological Parameters ◽  
Press Powder ◽  
Pressing Method ◽  
Ash And Slag Waste ◽  
Fundamental Possibility ◽  
The Press ◽  
Dry Pressing

The paper presents the fundamental possibility of using ash and slag waste (ASW) of the fuel and energy complex in the production of ceramic bricks using the semi-dry pressing method based on the Buguruslan deposit low-melting aluminosilicate loams. The technological parameters optimization ways (molding moisture, grinding fineness, pressing pressure) in the production of ceramic bricks from low-quality clay raw materials using the experiment mathematical planning method are presented. The separate and joint grinding raw materials mixture rational composition influence on the ceramics technological properties is studied.

scholarly journals Properties dependence of the lightweight alumina products obtained by a semi-dry pressing method on the alumina type

2020 ◽  
Vol 120 ◽  
pp. 126-133
Author(s):  
V. V. Martynenko ◽  
Yu. A. Krakhmal ◽  
K. I. Kushchenko ◽  
T. G. Tishina
Keyword(s):  
Phase Composition ◽  
High Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
Pressing Method ◽  
Technical Requirements ◽  
Alumina Grade ◽  
Pitch Coke ◽  
Calcium Hexaluminate ◽  
Dry Pressing

Lightweight materials are widely used in industry for thermal insulation of various thermal units. The choice of lightweight material depends on the specific conditions of service. For the lining of high-temperature units operating in reducing environments, alumina lightweight products are used that contain a minimum amount of Fe2O3 impurities and free (unbound in compounds) SiO2. In JSC “URIR named after A. S. Berezhnoy” a technology of alumina lightweight products of grades KLA-1.1 and KLA-1.3 by a semi-dry pressing method with an application temperature of up to 1550 °C has been developed. These products are made from a mixture of ground and no-milled γ-form alumina of grade 0 and α-form alumina of grade S with additives of pitch coke and chalk. The work purpose was improvement of the alumina lightweight products technology and search for new alternative raw materials along with the currently used alumina grade S. The properties dependence of alumina lightweight products, obtained by the semi-dry pressing method, on the type of alumina α-form, was investigated. As a result of the studies, it was found that, for the manufacture of alumina lightweight products of grades KLA-1.1 and KLA-1.3 by the semi-dry pressing method, alumina grades N and NR can be used as an alternative alumina-containing raw material along with alumina grade S. The phase composition of alumina lightweight products of grades KLA-1.1 and KLA-1.3, which are manufactured using alumina grades S, N and NR, was represented mainly by corundum and calcium hexaluminate. The alumina lightweight products, which were manufactured using alumina grades S, N and NR, were characterized by similar high properties and correspond the technical requirements for grades KLA-1.1 and KLA-1.3.

scholarly journals Multi-criteria optimization of beet juice obtaining process by press-diffusion method

2021 ◽  
Vol 82 (4) ◽  
pp. 30-37
Author(s):  
V. Y. Ovsyannikov ◽  
V. V. Toroptsev ◽  
A. A. Berestovoy ◽  
N. N. Lobacheva ◽  
M. A. Lobacheva ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Sugar Beet ◽  
Maximum Yield ◽  
Production Costs ◽  
Diffusion Method ◽  
Regression Equations ◽  
Pressing Pressure ◽  
Technological Parameters ◽  
The Press ◽  
Pretreatment Temperature

Currently, the application of advanced technologies in sugar factories is relevant. These technologies are based on the use of a combination of physical and energy effects on the feedstock and provide a reduction in sucrose losses at the stage of diffusion juice obtaining. A method of press-diffusion production of juice from sugar beet which allows to increase the yield of sucrose from beet chips and to reduce losses at the stage of diffusion juice obtaining and production costs is suggested by us. The press-diffusion method of extracting juice from sugar beet with the methods of mathematical planning and statistical processing of the experimental results was studied in the work. Regression equations and suboptimal parameters providing the maximum yield of beet juice with minimum energy consumption for its implementation were received in experimental plants under the influence of technological parameters, which were the pressure applied to the beet mass at the pressing stage, the temperature at the diffusion stage, and the pretreatment temperature of beet chips before pressing and the frequency of ultrasonic vibrations of the emitter in the diffusion installation. These operating parameters were the following: pressing pressure 0.27–0.33 MPa, pretreatment temperature of beet chips 334.2–337.3 K, diffusion temperature 342.5–345.0 K and frequency of ultrasonic radiation 21.25–23.36 kHz. The engineering nomograms presented make it possible to determine the value of the specific energy consumption and the value of the liquid phase output from the technological parameters of the press-diffusion method for producing beet juice in a quick and qualitative way.

Sintered material based on titanium carbide to increase the service life of slide gates

2021 ◽  
pp. 34-37
Author(s):  
M. S. Antipov ◽  
A. P. Chizhikov ◽  
A. S. Konstantinov ◽  
P. M. Bazhin
Keyword(s):  
Phase Composition ◽  
Titanium Carbide ◽  
Pressing Pressure ◽  
Optimal Parameters ◽  
Technological Parameters ◽  
Cermet Material ◽  
The Press ◽  
Crystal Lattice Parameters ◽  
Extrusion Method ◽  
Physical And Mechanical Characteristics

A new cermet material based on titanium carbide with a complex bond consisting of nichrome and nickel, additionally hardened with chromium carbide and a solid solution of chromium in titanium carbide, has been obtained. The influence of the technological parameters of the SHS-extrusion method (the delay time before the application of pressure, the pressing pressure, the speed of the press plunger movement) on the length of the extruded rod is studied, the optimal parameters are found. The microstructure and phase composition of the obtained material was investigated, the physical and mechanical characteristics were measured, and a comparison with analogs was given. It is shown that the microstructure, phase composition, and crystal lattice parameters of the phases do not change depending on the diameter of the extruded rod.

Ceramic Bricks of Semi-Dry Pressing with the Use of Fusible Loams and Non-Traditional Mineral Raw Materials

2020 ◽  
Vol 299 ◽  
pp. 252-257
Author(s):  
Victoria A. Gurieva ◽  
Aleksandr V. Doroshin ◽  
Viktor V. Dubineckij
Keyword(s):  
Power Plants ◽  
Raw Materials ◽  
Thermal Power ◽  
Ceramic Materials ◽  
Technological Properties ◽  
Physicochemical Processes ◽  
Ash And Slag Waste ◽  
Dry Pressing ◽  
Slag Waste ◽  
Rational Composition

The possibility of using aluminosilicate raw materials and ash and slag waste of thermal power plants in the production of ceramic bricks is considered. The physicochemical processes taking place in the preparation of ceramic materials based on ash and slag waste are studied. In order to accelerate the process of sintering a ceramic material, the possibility of using an additive of sodium silicate lump was investigated. Its influence on the technological properties of ceramics of rational composition was studied and the expediency of introducing this additive into the mixture in the amount of 10% was established. The dependences of fire shrinkage on the amount of ash and slag waste at a firing temperature of 1050 ° C are determined.

scholarly journals Influence of forming pressure on frost resistance of ceramics

2021 ◽  
Vol 2 (1(58)) ◽  
pp. 15-20
Author(s):  
Іrіna Subota ◽  
Larysa Spasonova ◽  
Аnastasia Sholom
Keyword(s):  
Water Absorption ◽  
Frost Resistance ◽  
Raw Materials ◽  
Ceramic Materials ◽  
Raw Material ◽  
Pressing Pressure ◽  
Environmental Friendliness ◽  
Dry Pressing ◽  
Speed Up ◽  
Technological Methods

The object of research is low-melting clays of the Kyiv region (Ukraine). The work is devoted to the study of obtaining ceramic materials resistant to low temperatures. Frost resistance is one of the most important characteristics for regions in which ceramic materials are used with frequent temperature transitions through 0 °C. The production of frost-resistant ceramic wall materials is determined by the type of raw materials and technological production parameters. The main technological methods for increasing frost resistance are: the use of less dispersed clays; batch homogenization; formation of raw material without textural defects and prevention of cracks during drying and firing. The work shows that the existing methods for increasing frost resistance can be implemented by reducing water absorption due to the creation of a microporous structure with predominantly closed pores by increased pressure of a semi-dry method of formation. An increase in the pressing pressure leads to an increase in the number of contacts of the molecules of the ceramic mass at the stage of formation. Due to this, the strength of the molded samples at a pressing pressure of more than 30 MPa is higher compared to samples molded by the plastic method. It was also found that an increase in the pressing pressure makes it possible to speed up the drying process of ceramic products, reducing energy consumption for their production. Due to an increase in the pressing pressure to 50 MPa, the strength of samples obtained by semi-dry pressing is 55.4 MPa, while for samples during plastic formation it is 22.9 MPa. Water absorption, on the contrary, for dry pressing is 9.3 %, while for plastic pressing it is 12.2 % at a firing temperature of 1000 °C. It is shown that increasing the pressing pressure is an effective way to improve the quality of ceramic materials based on local low-plasticity clay raw materials. Saving natural and energy resources, developing new sources of raw materials and comprehensive improvement of products with environmental friendliness of production remain important today.

scholarly journals EFFECT OF SINTERING AND CORDIERITE ADDITIVES ON THE PHYSICAL AND MECHANICAL PROPERTIES OF MULLITE BASED CERAMICS PREPARED FROM IRAQI RAW MATERIALS

2020 ◽  
Vol 53 (2F) ◽  
pp. 49-64
Author(s):  
Mojahid Najim
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Apparent Porosity ◽  
Pressing Method ◽  
Soaking Time ◽  
Dry Pressing ◽  
Different Temperatures ◽  
The One

Mullite and cordierite are produced in the laboratory from Iraqi raw materials, have been crushed individually to obtain dense ceramic bodies to a particle size smaller than 45µ. Five mixtures of cordierite and mullite have been prepared in which cordierite has been added to mullite with the percentages of 30, 40, 50, 60, and 70 %. One hundred and twenty disk samples have been prepared using the semi-dry pressing method, with the pressure of 1000kg/cm2. The samples were dried and fired at different temperatures of 1300, 1350, 1400, and 1450 oC, with a soaking time of 2h. Physical evaluation tests (volume shrinkage, water absorption, apparent porosity, and bulk density) in addition to mechanical evaluation tests (compressive strength) have been performed. Samples fired at 1400 oC showed the best rates for the evaluation tests in general, in which the apparent porosity and water absorption for the samples were very low while the rates of density and compressive strength were high. The characteristics of samples fired at 1450 oC were overall poor while samples containing 60 and 70 % cordierite were melted. The best samples in this investigation were proven to be the ones containing 30% cordierite and 70% mullite while samples made out of 40% cordierite and 60% mullite show good mechanical and physical characteristics. The best ideal sample was the one fired at 1400 oC and contained 30% cordierite and 70% mullite.

Production Ceramic Crude Petroleum Filters from Local Raw Materials

2021 ◽  
Vol 1039 ◽  
pp. 96-103
Author(s):  
Huda Jabbar ◽  
Enas Muhi ◽  
Tahseen Hussien
Keyword(s):  
Raw Materials ◽  
Low Cost ◽  
Linear Shrinkage ◽  
X Ray Diffraction ◽  
Crude Petroleum ◽  
Pressing Method ◽  
X Ray ◽  
Dry Pressing ◽  
Palm Fronds ◽  
Different Content

Crude petroleum filters were prepared from low-cost materials based on kaolin powder and combustible materials as palm fronds powder which acts as pore creating agent. The samples with different content (10, 20, 30,40) wt% of palm fronds powder (P.F) were fabricated using a dry pressing method and fired at 1100 °C. Crude petroleum filters were characterized by X-ray diffraction (XRD), energy dispersive analysis (EDS) and Scanning electron microscopy (SEM). Physical properties (linear shrinkage, apparent porosity, water absorption, apparent density), mechanical properties (compressive strength and diametrical strength ) and Metallic Content.

A possibility of using nickel concentrate, obtained as a result of hydrometallurgical enrichment of manganese-containing raw materials, at steel alloying

2020 ◽  
Vol 76 (7) ◽  
pp. 709-715
Author(s):  
O. Yu. Kichigina
Keyword(s):  
Raw Materials ◽  
Experimental Studies ◽  
Selective Extraction ◽  
Technological Parameters ◽  
Nickel Iron ◽  
Nickel Recovery ◽  
Nickel Concentrate ◽  
Steel Alloying ◽  
High Degree ◽  
Comprehensive Processing

At production of stainless steel expensive alloying elements, containing nickel, are used. To decrease the steel cost, substitution of nickel during steel alloying process by its oxides is an actual task. Results of analysis of thermodynamic and experimental studies of nickel reducing from its oxide presented, as well as methods of nickel oxide obtaining at manganese bearing complex raw materials enrichment and practice of its application during steel alloying. Technology of comprehensive processing of complex manganese-containing raw materials considered, including leaching and selective extraction out of the solution valuable components: manganese, nickel, iron, cobalt and copper. Based on theoretical and experiment studies, a possibility of substitution of metal nickel by concentrates, obtained as a result of hydrometallurgical enrichment, was confirmed. Optimal technological parameters, ensuring high degree of nickel recovery out of the initial raw materials were determined. It was established, that for direct steel alloying it is reasonable to add into the charge pellets, consisting of nickel concentrate and coke fines, that enables to reach the through nickel recovery at a level of 90%. The proposed method of alloying steel by nickel gives a possibility to decrease considerably steel cost at the expense of application of nickel concentrate, obtained out of tails of hydrometallurgical enrichment of manganese-bearing raw materials, which is much cheaper comparing with the metal nickel.

PLZT:Nd3+ Ceramics for Photonic Applications

2012 ◽  
Vol 82 ◽  
pp. 32-37 ◽  
Author(s):  
Malgorzata Plonska ◽  
Wojciech A. Pisarski ◽  
Beata Wodecka-Dus ◽  
Lukasz Cienki
Keyword(s):  
Optical Properties ◽  
High Purity ◽  
Raw Materials ◽  
Ceramic Materials ◽  
Ceramic Powders ◽  
Pressing Method ◽  
All Ceramic ◽  
Neodymium Concentration ◽  
Sintering Conditions ◽  
Dielectric And Optical Properties

In the present work the influence of neodymium concentration (0-1at-%) and sintering conditions on 8/65/35 PLZT:Nd3+ ceramics were studied. All ceramic powders were synthesized by MOM technique from high purity raw materials (>99,9%), and subsequently sintered by free sintering and hot uniaxial pressing method. To analyze the powders and ceramics more the XRD, EDS SEM, and ferroelectric measurements were performed. Optical spectra were examined for all prepared samples, and their optical properties were analyzed using reflectance, excitation and luminescence measurements. The study gives a detailed account of the relationships between doping and preparing conditions on the basic physical and dielectric and optical properties of obtained ceramic materials.

DETERMINATION OF TECHNOLOGICAL PARAMETERS OF CULINARY PRODUCTS PRODUCTION USING MIXTURES AND EMULSIONS FOR ADDITIVE TECHNOLOGIES

2020 ◽  
pp. 189-198
Author(s):  
A. Meliaschenya ◽  
I. Kaltovich ◽  
G. Pinchuk
Keyword(s):  
Broiler Chicken ◽  
Raw Materials ◽  
Chicken Meat ◽  
Additive Technologies ◽  
Technological Parameters ◽  
Optimal Length ◽  
Layer Width ◽  
Degree Of Hydration ◽  
Rational Sequence

The article presents the results of research on the determination of rational technological parameters for the production of culinary products using dry mixtures and emulsions based on animal raw materials for additive technologies. It was found that when making products using mixtures and emulsions based on broiler chicken meat, as well as a combination of broiler chicken meat and pork, pork and beef (ratio 1:1) rational height of the layer, which makes it possible to ensure stability and safety of the product shape (with a fixed diameter of the opening of the culinary syringe – 7 mm and the optimal length of the layer - 100 mm), is from 14–21 mm (with a layer width of 7 mm) and up to 133–154 mm (with a layer width of 98 mm), which allows for improved structural and mechanical (SSL – 1090.7–1099.9 Pa) and functional and technological indicators of these products (WHC – 92.7–97.5%). The rational sequence of application and the duration of chopping of the main and auxiliary raw materials for the manufacture of emulsions, the duration of preparation (3 minutes), the degree of hydration (1:2 – 1:3) and the temperature of water for the reduction of dry mixtures (60±1° C) were established, which made it possible to develop technological schemes for the production of culinary products using additive technologies.

Sign in / Sign up

Export Citation Format

Share Document