Microstructures and Tribological Properties of Plasma Arc Sprayed Al-Fe-Cr-Ti Quasicrystalline Coatings

2007 ◽  
Vol 124-126 ◽  
pp. 1601-1604 ◽  
Author(s):  
Yeon Wook Kim ◽  
Hee Jung Kim ◽  
Hyun Myung Shin

One of the most important use of thermal spray coatings is for wear resistance. In this work, the tribological properties of plasma prayed Al83.7Fe7Cr6.3Ti3 quasicrystalline coatings have been studied. The quasicrystal powders of Al-base alloys were produced by gas atomization unit in vacuum. The plasma spray process was used to produce quasicrystalline coatings. Then, friction experiments were carried out on a pin-on-disc-type tribometer. The results indicated that the friction coefficient of Al83.7Fe7Cr6.3Ti3 quasicrystalline coating is about 50% lower than that of Al70Fe13Cu10Cr7 quasicrystalline coating.

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 660
Author(s):  
Dariusz Jędrzejczyk ◽  
Elżbieta Szatkowska

The analyzed topic refers to the wear resistance and friction coefficient changes resulting from heat treatment (HT) of a hot-dip zinc coating deposited on steel. The aim of research was to evaluate the coating behavior during dry friction after HT as a result of microstructure changes and increase the coating hardness. The HT parameters should be determined by taking into consideration, on the one hand, coating wear resistance and, on the other hand, its anticorrosion properties. A hot-dip zinc coating was deposited in industrial conditions (according EN ISO 10684) on disc-shaped samples and the chosen bolts. The achieved results were assessed on the basis of tribological tests (T11 pin-on-disc tester, Schatz®Analyse device, Sindelfingen, Germany), microscopic observations (with the use of optical and scanning microscopy), EDS (point and linear) analysis, and microhardness measurements. It is proved that properly applied HT of a hot-dip zinc coating results in changes in the coating’s microstructure, hardness, friction coefficient, and wear resistance.


2019 ◽  
Vol 71 (1) ◽  
pp. 22-30 ◽  
Author(s):  
Yanzhen Wang ◽  
Zhongwei Yin

PurposeThis purpose of this study was to investigate the effects of carbon fiber (CF) and/or glass fiber (GF) fillers on the tribological behaviors of ultrahigh-molecular-weight polyethylene (UHMWPE) composites to develop a high-performance water-lubricated journal bearing material.Design/methodology/approachTribological tests were conducted using a pin-on-disc tribometer using polished GCr15 steel pins against the UHMWPE composite discs under dry conditions with a contact pressure of 15 MPa and a sliding speed of 0.15 m/s. Scanning electron microscopy, laser 3D micro-imaging profile measurements and energy-dispersive X-ray spectrometry were used to analyze the morphologies and elemental distributions of the worn surfaces.FindingsThe results showed that hybrid CF and GF fillers effectively improved the wear resistance of the composites. The fiber fillers decreased the contact area, promoted transfer from the polymers and decreased the interlocking and plowing of material pairs, which contributed to the reduction of both the friction coefficient and the wear rate.Originality/valueThe UHMWPE composite containing 12.5 Wt.% CF and 12.5 Wt.% GF showed the best wear resistance of 2.61 × 10−5mm3/(N·m) and the lower friction coefficient of 0.12 under heavy loading. In addition, the fillers changed the worn surface morphology and the wear mechanism of the composites.


Author(s):  
A.Ph. Ilyuschenko ◽  
N.I. Shipica ◽  
P.A. Vityaz ◽  
A.A. Yerstak ◽  
A.Y. Beliaev

Abstract This paper presents the results of a study on the wear resistance of plasma spray coatings made from Cr2O3-TiO2-CaF2 powders. The composite powders used were produced by self-propagating high temperature synthesis. They were then applied under various conditions in order to optimize the material system, spray process, and application procedures. Based on the results of microstructural examination and wear testing, the thermally sprayed composite coatings have excellent wear resistance, good adhesion, and are self-lubricating at high temperatures.


2021 ◽  
Author(s):  
M. Varga ◽  
L. Janka ◽  
M. Rodríguez Ripoll ◽  
L.-M. Berger ◽  
S. Thiele ◽  
...  

Abstract Manufacturing of steel components is often done at high temperatures (HT) posing a serious challenge to components such as forming tools. Thermal spray coatings provide a cost-effective solution for surface protection under HT, corrosive environments and severe wear conditions. Thermally sprayed coatings based on cubic hard materials such as TiC and TiCN can provide an alternative to widely used Cr3C2-NiCr. While the latter possess a superb oxidation resistance and wear resistance at HT, they are prone to degradation in the presence of Mn, an element commonly alloyed in many modern steel grades such as TWIP (twinning-induced plasticity steel). In this study, a (Ti,Mo)(C,N)-29% Ni hardmetal feedstock powder was prepared by agglomeration and sintering. Coatings were deposited using a high velocity air-fuel (HVAF) spray process. The coating was benchmarked against a standard Cr3C2-NiCr coating obtained with the same spray process. Our work comprises analyses of the feedstock powder along with the resulting coating microstructure after deposition and heat treatment. Further, the HT sliding behavior against TWIP steel using a HT pin-on-disc tribometer at 700°C was investigated. The results showed a clear benefit of the TiCN-based coating, with almost no wear detected, while the Cr3C2-coating showed a significant wear loss. Based on these results, the TiCN-based coating is regarded as potential solution for prospective forming applications of modern high Mn steels, such as TWIP.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 635 ◽  
Author(s):  
Fang Han ◽  
Huaixing Wen ◽  
Jianjian Sun ◽  
Wei Wang ◽  
Yalong Fan ◽  
...  

This paper concerns a comparative study on the tribological properties of Si3N4-10 vol% hBN bearing on GCr15 steel under seawater lubrication and dry friction and fresh-water lubrication by using a pin-on-disc tribometer. The results showed that the lower friction coefficient (around 0.03) and wear rate (10−6 mm/Nm) of SN10/GCr15 tribopair were obtained under seawater condition. This might be caused by the comprehensive effects of hydrodynamics and boundary lubrication of surface films formed after the tribo-chemical reaction. Despite SN10/GCr15 tribopair having 0.07 friction coefficient in the pure-water environment, the wear mechanismsits were dominated by the adhesive wear and abrasive wear under the dry friction conditions, and delamination, plowing, and plastic deformation occured on the worn surface. The X-ray photoelectron spectroscopy analysis indicated that the products formed after tribo-chemaical reaction were Fe2O3, SiO2, and B2O3 and small amounts of salts from the seawater, and it was these deposits on the worn surface under seawater lubrication conditions that, served to lubricate and protect the wear surface.


2015 ◽  
Vol 75 (11) ◽  
Author(s):  
N. Nuraliza ◽  
S. Syahrullail ◽  
M.N. Musa

The use of vegetable oil-based lubricant as a lubricant in various applications has increased and it is eyed by the industry due to its superior tribological properties, besides possessing the potential to replace petroleum-based lubricants. Palm olein is one of alternative lubricants that could be suitable and attractive as a lubricant to be studied due to its advantages and large production in the country. Thus, in this study, the behavior of palm olein characteristics was investigated by using pin-on-disc experiment, in which a hemispherical pin was loaded against the rotating grooved disc. The experiments via sliding were performed with pin-on-disc tester using pure aluminum as the material for hemispherical pin and SKD11 for disc. The test was implemented by dropping continuous flow of palm olein as lubricating oil on sliding surface at different loads applied, which were 10N, 50N, and 100N. The wear rate of the pin and the friction coefficient were also investigated. Moreover, the surface roughness before and after the experiment was analyzed as well. All the results obtained were compared to hydraulic oil and engine oil-SAE 40. From the analysis, the friction coefficient acquired from lubricated with palm olein was the lowest for both conditions. The wear rate obtained for the three lubricants increased from 10N to 100N load for palm oil, but decreased for hydraulic and engine oil-SAE 40. Meanwhile, the wear rate obtained for lubrication with hydraulic oil showed the lowest value compared to Engine oil-SAE 40 and double fractionated palm olein. 


Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3452 ◽  
Author(s):  
Mihai Tiberiu Lates ◽  
Radu Velicu ◽  
Cornel Catalin Gavrila

The tribological properties of PA66, PA46, and PTFE-mixed PA46 were investigated. The tests were achieved on a pin-on-disc tribometer. Before tests with different sets of parameters, a running-in-type test (with constant parameters) was performed for all the materials, under lubricated and dry conditions. The tests parameters were variable referring on load, velocity, and temperature. The results are referring on the value of the wear developed during the run-in period and on the variation of friction coefficient with the testing parameters. The results show that the PTFE-mixed PA46 polyamide has better tribological properties than the PA66 and the PA46 polyamide.


2013 ◽  
Vol 734-737 ◽  
pp. 2369-2372
Author(s):  
Lei Lei Gao ◽  
Jin Zhong Zhang

A commercial Mg alloy was prepared through equal channel angular extrusion (ECAE) process. The effect of ECAE on mechanical and tribological properties of the alloy was investigated. Experimental results showed that the hardness and strength of the alloy with ECAE were higher than that of the alloy without ECAE and increased with the increase pass number. The friction coefficient and wear resistance of the alloy after ECAE were significantly improved.


2011 ◽  
Vol 110-116 ◽  
pp. 600-605 ◽  
Author(s):  
A. Devaraju ◽  
A. Elayaperumal ◽  
S. Venugopal ◽  
Satish V. Kailas ◽  
J. Alphonsa

The tribological properties of Plasma Nitrided (PN) rings were examined in high vacuum environment (1.6 x 10-4bar) at 25°C, 200°C and 400°C. The high vacuum based pin on disc tribometer was used for this investigation. The two different sliders namely austenitic stainless steel type AISI 316LN (316LN) pin and Nickel based alloy coated (Colmonoy) pin have been used. The tribological parameters such as friction coefficient, wear mechanism and wear rate have been evaluated. The PN 316LN rings exhibits excellent wear resistance against 316 LN pin and Colmonoy pin at all temperatures. However, the PN 316LN ring vs Colmonoy pin pair shows better wear resistance than PN 316LN ring vs 316 LN pin pair. Whereas the untreated 316 LN ring vs 316 LN pin pair exhibits the combination strong adhesion and plastic deformation wear mechanism.


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