Laser Cladding of Fe-Cu Based Alloys on Aluminum

2007 ◽  
Vol 127 ◽  
pp. 331-336 ◽  
Author(s):  
Keisuke Uenishi ◽  
Yasuhito Ogata ◽  
Shingo Iwatani ◽  
Akira Adachi ◽  
Takehiko Sato ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Aluminum Alloy ◽  
Diode Laser ◽  
Laser Cladding ◽  
Surface Wear ◽  
Layer Formation ◽  
Dilution Ratio ◽  
Liquid Phases ◽  
Brittle Layer ◽  
Iron Based

For the improvement of a surface wear resistance of aluminum alloys, iron-based alloys were clad on the surface of an aluminum alloy by laser. By investigating the effect of CO2 and diode laser irradiation conditions on the formability of Fe-Cr-C clad layers, it was confirmed that the application of diode laser made it possible to obtain stable beads in low heat input compared with CO2 laser, which has been conventionally used for laser cladding. Besides, by optimizing the laser parameters, the dilution ratio of clad layers by Al substrate was minimized less than 10%. At the clad interface, the reaction layer consisting of Fe2Al5 and FeAl3 formed which caused cracks at the clad interface. Even by controlling laser conditions, this brittle layer formation could not suppressed. In this research, by using the immiscible Fe-Cu-Cr alloys as clad materials, Fe based clad layers were formed on Al substrate without any cracks at clad interface. By the effect of Marangoni motion of decomposed duplex liquid phases, Cu segregated between Al substrate and Fe based clad layers and suppressed the reaction between them.

Diode Laser Cladding on A5052 Aluminium Alloy for Wear Resistance

2005 ◽  
Author(s):  
Shingo Iwatani ◽  
Yasuhito Ogata ◽  
Keisuke Uenishi ◽  
Kojiro F. Kobayashi ◽  
Akihiko Tsuboi
Keyword(s):  
Wear Resistance ◽  
Aluminium Alloy ◽  
Diode Laser ◽  
Laser Cladding ◽  
Co2 Laser ◽  
Reaction Layer ◽  
Heat Input ◽  
Aluminium Content ◽  
Alloy Substrate ◽  
Clad Layer

In order to improve a wear resistance of aluminium alloy, we proposed a diode laser cladding on the surface of a A5052 aluminium alloy. Firstly, an applicability of diode laser to laser cladding was evaluated. In this result, application of diode laser made it possible to obtain stable beads in low heat input compared with CO2 laser. According to the increase in aluminium content in the obtained clad layer, the microstructure of the clad layer changed as γ (8∼20%) → γ + α (10∼30%) → Fe3Al (30%∼). At the interface between the clad layer and the aluminium alloy substrate, the reaction layer consisting of Fe2Al5 and FeAl3 formed. In the abrasion wear the obtained clad layers exhibited a higher wear resistance compared with the aluminium alloy.

IN SITU SYNTHESIS OF TiC–TiB2 REINFORCED FeCrSiB COMPOSITE COATING BY LASER CLADDING

2007 ◽  
Vol 14 (02) ◽  
pp. 315-319 ◽  
Author(s):  
BAOSHUAI DU ◽  
ZENGDA ZOU ◽  
XINHONG WANG ◽  
QINGMING LI
Keyword(s):  
Wear Resistance ◽  
Chemical Composition ◽  
Carbon Steel ◽  
Laser Cladding ◽  
Metal Matrix ◽  
In Situ Synthesis ◽  
Mild Carbon Steel ◽  
Measurement Results ◽  
Iron Based

TiC and TiB 2 reinforced iron based metal matrix composite (MMC) coating was synthesized on mild carbon steel by laser cladding employing B 4 C , ferrotitanium, and FeCrSiB mixed powders. The microstructure and chemical composition were analyzed by means of SEM, EPMA, and XRD. Results show that the coating mainly consists of α– Fe(Ni) , TiB 2, TiC , B 6 Fe 23, Cr 2 B , and M 23 C 6. TiB 2, and TiC reinforcements are formed in situ through the reaction between B 4 C and ferrotitanium. Hardness and wear measurement results show that the hardness and wear resistance of the composites are much higher than that of the as-received sample.

scholarly journals Laser Cladding of Fe–Cr–C Alloys on A5052 Aluminum Alloy Using Diode Laser

2005 ◽  
Vol 46 (6) ◽  
pp. 1341-1347 ◽  
Author(s):  
Shingo Iwatani ◽  
Yasuhito Ogata ◽  
Keisuke Uenishi ◽  
Kojiro F. Kobayashi ◽  
Akihiko Tsuboi
Keyword(s):  
Aluminum Alloy ◽  
Diode Laser ◽  
Laser Cladding

MICROSTRUCTURE AND WEAR PROPERTIES OF LASER CLAD TiB2 + TiC/Fe COMPOSITE COATING

2012 ◽  
Vol 19 (05) ◽  
pp. 1250052 ◽  
Author(s):  
X. H. WANG ◽  
M. ZHANG ◽  
B. S. DU ◽  
S. LI
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Laser Cladding ◽  
Volume Fraction ◽  
Composite Coatings ◽  
Wear Properties ◽  
Friction Coefficients ◽  
Iron Based

Iron-based composite coatings reinforced with TiB2–TiC multiple ceramic have been fabricated from a precursor of B4C , TiO2 and Al powders by laser cladding. The effect of TiO2 and Al on the microstructure and wear properties of the coatings was investigated. The results showed that the volume fraction, type and size of the reinforcements were influenced by the content of TiO2 and Al . TiB2 and TiC were evenly distributed in the coating; however, most of Al2O3 were ejected from the coatings, only few of them retained in the coating acting as nucleation core of reinforcement or inclusion. The microhardness and wear resistance of the coatings were improved, whereas the friction coefficients of the coatings were considerably lower than that of substrate.

scholarly journals Microstructures and Wear Resistance of FeCoCrNi-Mo High Entropy Alloy/Diamond Composite Coatings by High Speed Laser Cladding

Coatings ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 300 ◽  
Author(s):  
Haijiang Wang ◽  
Wei Zhang ◽  
Yingbo Peng ◽  
Mingyang Zhang ◽  
Shuyu Liu ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Laser Cladding ◽  
High Speed ◽  
Composite Coatings ◽  
Scanning Speed ◽  
High Entropy Alloy ◽  
Dilution Ratio ◽  
High Entropy ◽  
High Scanning Speed

FeCoCrNi-Mo high entropy alloy/diamond composite coatings were successfully prepared by high speed laser cladding. A high scanning speed was adopted (>30 mm/s), and the effects of laser power, scanning speed, and diamond content on the microstructure and wear resistance of the composite coating were studied. The processing parameters of laser cladding had significant influence on the dilution ratio, graphitization of diamond, and wear resistance of the composite coatings. When the laser cladding parameters were 3000 W of laser power and the high scanning speed of 50 mm/s, the composite coating exhibited a uniform microstructure, the lowest dilution ratio, and the best wear resistance. The wear resistance of the composite coating was enhanced with the addition of diamond, but microcracks also increased. When the amount of diamond was 15 wt.%, the best combination of microstructures and wear resistance was obtained.

scholarly journals Wear Resistance of Aluminum Matrix Composites’ Coatings Added on AA6082 Aluminum Alloy by Laser Cladding

Coatings ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 41
Author(s):  
Ainhoa Riquelme ◽  
Pilar Rodrigo ◽  
María Dolores Escalera-Rodriguez ◽  
Joaquin Rams
Keyword(s):  
Wear Resistance ◽  
Aluminum Alloy ◽  
Wear Rate ◽  
Oxide Layer ◽  
Laser Cladding ◽  
Wear Behavior ◽  
Aluminum Matrix ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Sic Particles

Ceramic-reinforced metal matrix composites are known for their high wear resistance. A coating based on these materials would be helpful to improve the wear behavior of aluminum alloys. Laser cladding has been used to deposit a coating consisting of an aluminum alloy reinforced with SiC particles on an AA6082 aluminum alloy. Laser cladding is a very energetic technique that causes the SiC particles to react with the molten aluminum to form Al4C3, which degrades the particles and reduces the properties of the coating. The formation of this detrimental compound was successfully achieved with the addition of Silicon and Titanium to the composite matrix. The microstructures of the newly developed material were characterized and the wear behavior was studied under dry sliding conditions on a pin-on-disc tribometer. The relationship between the microstructure and wear behavior was identified. The absence of Al4C3 in the Al40Si/SiC and Al12Si20Ti/SiC coatings’ microstructures resulted in an abrasion mechanism instead of a delamination mechanism. The wear behavior changed along the sliding distances. During the first 200 m of sliding distances, the wear rate of all coatings was lower than the uncoated one due to their higher microhardness. For longer sliding distances, the wear resistance of the uncoated AA6082 was higher than the coated ones due to the formation of a lubricant oxide layer on the AA6082 worn surface. For 1000 m of wear distances, the wear behavior was different for each coating. The wear rate of the Al12Si/SiC coating continued growing due to the delamination mechanism and the presence of Al4C3 that acted as starting crack points. The wear rate of the Al40Si/SiC coating decreased due to the formation of a thin, superficial oxide layer. The wear rate of the Al12SiTi/SiC progressively decreased along the sliding distance to below the substrate wear rate.

Research on Microstructure and Wear-resistance Property of Iron-based Alloy Laser Cladding on 45 Steel

Applied laser ◽  
2010 ◽  
Vol 30 (2) ◽  
pp. 108-110
Author(s):  
李养良 Li Yangliang ◽  
宋杰光 Song Jieguang ◽  
白小波 Bai Xiaobo ◽  
王利 Wang li
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Resistance Property ◽  
Iron Based

KAISER ALUMINUM ALLOY 4026

Alloy Digest ◽  
2003 ◽  
Vol 52 (10) ◽  
Keyword(s):  
Wear Resistance ◽  
Aluminum Alloy ◽  
Physical Properties ◽  
Tensile Properties ◽  
Sliding Friction ◽  
High Strength ◽  
Heat Treating ◽  
Kaiser Aluminum ◽  
Friction Resistance

Abstract Kaiser Aluminum alloy 4026 has high strength and good wear resistance, as well as galling resistance. It was developed for sliding friction resistance. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on heat treating. Filing Code: AL-385. Producer or source: Tennalum, A Division of Kaiser Aluminum.

THE EFFECT OF ELECTROLYTE TEMPERATURE AND SEALING SOLUTION IN ANODIZING OPERATION ON HARDNESS AND WEAR BEHAVIOR OF 7075 -T6 ALUMINUM ALLOY

2019 ◽  
Vol 26 (02) ◽  
pp. 1850143
Author(s):  
SAEED NIYAZBAKHSH ◽  
KAMRAN AMINI ◽  
FARHAD GHARAVI
Keyword(s):  
Weight Loss ◽  
Wear Resistance ◽  
Aluminum Alloy ◽  
Wear Behavior ◽  
Anodic Oxide ◽  
Boiling Water ◽  
Electrolyte Temperature ◽  
Oxide Coatings ◽  
Sodium Dichromate ◽  
Pin On Disk

Anodic oxide coatings are applied on aluminum alloys in order to improve corrosion resistance and to increase hardness and wear resistance. In the current study, a hard anodic coating was applied on AA7075-T6 aluminum alloy. To survey the anodizing temperature (electrolyte temperature) effect, three temperatures, namely, [Formula: see text]C, 0∘C and 5∘C were chosen and the samples were sealed in boiling water and sodium dichromate to study the role of sealing. For measuring the oxide coatings porosity and hardness and also for comparing the samples’ wear resistance field-emission scanning electron microscopy (FESEM), microhardness test and pin-on-disk method were utilized, respectively. The results showed that by increasing the anodizing temperature, hardness and consequently wear resistance decreased so that hardness and weight loss in the samples with no sealing decreased from 460[Formula: see text]HV and 0.61[Formula: see text]mg at [Formula: see text]C to 405 and 358[Formula: see text]HV and 1.05 and 1.12[Formula: see text]mg at 0∘C and 5∘C, respectively, which is due to the porosity increment by increasing the anodizing temperature. Also, sealing in boiling water and dichromate contributed to soft phases and coating hydration, which resulted in a decrease in hardness and wear resistance. Hardness and weight loss in the coated samples at [Formula: see text]C decreased from 460[Formula: see text]HV and 0.61[Formula: see text]mg in the samples with no sealing to 435 and 417[Formula: see text]HV and 0.72 and 0.83[Formula: see text]mg in the samples sealed in boiling water and dichromate, respectively.

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