Microstructural Evolution of ZL104 Aluminum Alloy Semi-Solid Billet Fabricated by RAP Process

2019 ◽  
Vol 285 ◽  
pp. 234-239
Author(s):  
Yong Fei Wang ◽  
Sheng Dun Zhao ◽  
Chao Chen ◽  
Peng Dong ◽  
Peng Zhang
Keyword(s):  
Aluminum Alloy ◽  
Ostwald Ripening ◽  
Isothermal Holding ◽  
Isothermal Treatment ◽  
Liquid Droplets ◽  
Microstructural Coarsening ◽  
Average Grain Size ◽  
Cold Rolled ◽  
Semi Solid ◽  
Holding Temperature

In this study, ZL104 aluminum alloy supplied in cold rolled state was introduced in recrystallization and partial melting (RAP) process to fabricate semi-solid billets. During the RAP process, samples cut from cold rolled ZL104 aluminum plate were heated to different semi-solid temperatures, and the effects of isothermal treatment parameters on the microstructures of semi-solid billets were investigated. Results showed that, with the increase of isothermal holding temperature and time, both the average grain size and the shape factor were increased. Namely, the shape of solid grain was more and more spherical, but the size of solid grain was larger and larger, which may be not suitable for semi-solid forming. The size of liquid droplets was increased while the number of liquid droplets was decreased with increasing the isothermal holding temperature and time. Microstructural coarsening of solid grain were attributed to coalescence and Ostwald ripening mechanisms, however, the latter one played a more and more important role with the increase of isothermal holding time and temperature. Additionally, The optimal isothermal holding temperature and time are 570 °C and 5 min, respectively, and the coarsening rate constant is 1357.2 μm3/s at 570 °C.

Microstructure Evolution and Coarsening Mechanism of 7075 Semi-Solid Aluminum Alloy Pre-Deformed by ECAP Method

2016 ◽  
Vol 256 ◽  
pp. 294-300 ◽  
Author(s):  
Jin Long Fu ◽  
Yu Wei Wang ◽  
Kai Kun Wang ◽  
Xiao Wei Li
Keyword(s):  
Aluminum Alloy ◽  
Solid State ◽  
Ostwald Ripening ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Semi Solid ◽  
Equiaxed Grains ◽  
Kinetics Of

To investigate the influence of refined grains on the microstructure of 7075 aluminum alloy in semi-solid state, a new strain induced melting activation (SIMA) method was put forward containing two main stages: pre-deformation with equal channel angular pressing (ECAP) method and isothermally holding in the semi-solid temperature range. The breaking up and growth mechanisms of the grains and kinetics of equiaxed grains coarsening during the semi-solid holding were investigated. The results showed that the average grain size after ECAP extrusion decreased significantly, e.g., microstructure with average globular diameter less than 5μm was achieved after four-pass ECAP extrusion. Obvious grain coarsening had been found during isothermal holding in the semi-solid state and the roundness of the grains increased with the increasing holding time. The proper microstructure of 66.8μm in diameter and 1.22 in shape factor was obtained under proper soaking condition (at 590°C for 15 min). Two coarsening mechanisms, namely, coalescence in lower liquid fraction and Ostwald ripening in higher liquid fraction contributed to the grain growth process.

Effect of isothermal process parameters on semi-solid microstructure of chip-based Al–Cu–Mn–Ti alloy prepared by SIMA method

2020 ◽  
Vol 34 (33) ◽  
pp. 2050385
Author(s):  
Ye Wang ◽  
Maoliang Hu ◽  
Hongyu Xu ◽  
Zesheng Ji ◽  
Xuefeng Wen ◽  
...  
Keyword(s):  
Process Parameters ◽  
Ostwald Ripening ◽  
Isothermal Holding ◽  
Treatment Temperature ◽  
Holding Time ◽  
Isothermal Treatment ◽  
Isothermal Process ◽  
Semi Solid ◽  
Average Size ◽  
Relationship Of

A typical Al–Cu–Mn–Ti aluminum alloy chip was adopted to prepare semi-solid billets by a Strain-Induced Melt Activation (SIMA) method, and the effects of isothermal process parameters on the semi-solid microstructure evolution of the alloy were investigated in this work. The result showed that semi-solid billets with highly spheroidal and homogeneous fine grains could be prepared from chips by the SIMA method. With the increase of isothermal temperature, the finer and near-spherical grains are obtained, the grains coarsen and became ellipse at 903 K because of the coarsening mechanisms of coalescence and Ostwald ripening. The relationship of isothermal holding time and grains size followed the LSW theory well, and more spherical microstructure can be brought by prolonging the holding time until 3000 s. Thus, the optimal isothermal treatment temperature is 893 K and holding time is 3000 s, the corresponding average size and roundness of grains are 137 [Formula: see text]m and 1.108, respectively.

Micro-Structural Evolution of AlCu5MnCdVA Cast Aluminum Alloy by Semi-Solid Isothermal Annealing Process

2007 ◽  
Vol 26-28 ◽  
pp. 489-493
Author(s):  
Guang Yu Yang ◽  
Wan Qi Jie ◽  
Qi Tang Hao ◽  
Run Qiang Zhang
Keyword(s):  
Aluminum Alloy ◽  
Cast Alloy ◽  
Isothermal Holding ◽  
Structural Evolution ◽  
Average Diameter ◽  
Rate Variation ◽  
Cast Aluminum Alloy ◽  
Cast Aluminum ◽  
Semi Solid ◽  
Holding Temperature

Isothermal grain coarsening of AlCu5MnCdVA aluminum alloy prepared by permanent mould casting during semi-solid treatment process was studied. It was found that the relationship between the average diameter of α (Al) grains and the isothermal holding time fitted the formula r − r = K ⋅ t − − ' 3 0 3 , where the coarsening rate K’ varied with the holding temperature, which equaled to 4.288×10-10m3/s and 5.962×10-10m3/s at the holding temperature. A modified model of liquid film migration has been proposed for explaining of 622°C and 631°C respectively the coarsening rate variation with annealing temperature. The diffusion of the solutes as well as vacancies, and the grain boundary tension are responsible for the microstructure evolution of AlCu5MnCdVA cast alloy.

Microstructural Control of 7075 Al Wrought Alloys through Thixoextrusion Route

2006 ◽  
Vol 510-511 ◽  
pp. 362-365 ◽  
Author(s):  
Young Ok Yoon ◽  
Hyung Ho Jo ◽  
Jin Kyu Lee ◽  
Dong In Jang ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
High Strength ◽  
Industrial Applications ◽  
High Productivity ◽  
Die Life ◽  
Average Grain Size ◽  
Low Energy Consumption ◽  
Holding Temperature

Thixoextrusion, one of the thixoforming processes, has advantages of high productivity, reduction of the extrusion pressure, extension of the die life, and cost saving owing to its low energy consumption compared with the conventional extrusion processes. Especially, thixoextrusion process is expected to be very effective for hard-to-form materials with high strength. The present study focuses on 7075 Al wrought alloy to investigate the potential industrial applications of the thixoextrusion process. The microstructural evolution of 7075 Al wrought alloy for thixoextrusion was investigated with respect to isothermal holding temperature and time in the partially remelted semisolid state. The results showed that the liquid fraction increased with increasing isothermal holding temperature and time while the average grain size was inversely proportional to isothermal holding temperature and time up to 5min. However, there was no big change of liquid fraction and average grain size with respect to isothermal holding temperature and time. The important fact that the liquid fraction and average grain size were almost uniform after 5 min holding time is considered very useful for thixoextrusion in terms of process control.

Influence of Reheating Profile on Microstructural Evolution of 2024 Al Wrought Alloy for Thixoextrusion

2007 ◽  
Vol 544-545 ◽  
pp. 371-374
Author(s):  
Dong In Jang ◽  
Young Ok Yoon ◽  
Hyung Ho Jo ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Low Energy ◽  
Billet Temperature ◽  
High Productivity ◽  
Main Emphasis ◽  
Average Grain Size ◽  
Low Energy Consumption ◽  
Holding Temperature

Thixoextrusion, one of the thixoforming processes, has advantages of high productivity, reduction of the extrusion pressure and cost saving because of the low energy consumption compared with the conventional extrusion processes. For the thixoextrusion, the low liquid fraction (fL<0.3) should be achieved and also the liquid fraction and average grain size should be uniform according to the reheating profile at the desired low liquid fraction. The main emphasis of this study is to investigate the feasibility of thixoextrusion for 2024 Al wrought alloy without additional pretreatment. The results show that the liquid fraction and average grain size were almost uniform with respect to isothermal holding temperature and time. It was very useful for thixoextrusion in terms of process control such as billet temperature control and actual extrusion time.

Effect of Isothermal Holding Temperature on Globularization of Primary Solid Phase in Multiplex-Type Slurry Cup

2006 ◽  
Vol 116-117 ◽  
pp. 239-242 ◽  
Author(s):  
Suk Won Kang ◽  
Dock Young Lee ◽  
Ki Bae Kim
Keyword(s):  
Automobile Industry ◽  
Solid Phase ◽  
Isothermal Holding ◽  
Cost Effective ◽  
Al Alloy ◽  
Liquid Region ◽  
Globular Structure ◽  
Semi Solid ◽  
Solid Liquid ◽  
Holding Temperature

In order to produce a high quality and cost effective part in the rheocasting process for an automobile industry it has been important to develop a slurry-on-demand process, which can manufacture the semi-solid slurry having a fine and globular structure of primary solid phase. The morphology of primary solid phase of semi-solid slurry is coarsened and globularized during an isothermal holding process in a solid-liquid region. Accordingly, in this paper, the microstructural evolution of semi-solid slurry during the isothermal holding at a various temperature in solid-liquid region was investigated to examine a coarsening and globularization behavior of primary solid phase. The semi-solid slurry of Al alloy was produced in a slurry maker using a multiplex-type slurry cup that we developed recently. A size of primary solid phase was the finer at the higher holding temperature, but under a constant holding time a roundness degree of primary solid phase was the lower at the lower holding temperature. Also, a coarsening rate of primary solid phase was not considered to be affected significantly by a holding temperature even though a little lower coarsening rate was obtained at the higher holding temperature.

Microstructural Evolution of AZ31 Mg Wrought Alloy during Partial Remelting for Thixoextrusion

2006 ◽  
Vol 116-117 ◽  
pp. 251-254
Author(s):  
Young Ok Yoon ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Microstructural Evolution ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Holding Time ◽  
Interesting Point ◽  
Grain Sizes ◽  
Partial Remelting ◽  
Average Grain Size ◽  
Holding Temperature

An attempt has been made to investigate feasibility of thixoextrusion for AZ31 Mg wrought alloy through simple partial remelting. Microstructural evolution of AZ31 Mg wrought alloy for thixoextrusion was investigated as functions of isothermal holding temperature and time in the partially remelted semisolid state. The interesting point of this study was that the thixotropic structures of AZ31 Mg wrought alloy without additional pretreatment could be obtained through simple partial remelting. The uniform average grain size and liquid fraction according to the isothermal holding time were very important for the thixoextrusion. Because, it is must be considered on actual extrusion time. The liquid fraction was increased with increasing isothermal holding temperature and time. But, the liquid fraction was almost uniform after 10 min. The average grain size was decreased with increasing isothermal holding temperature. On the other hand, as the holding time increased, the average grain sizes were uniform at 615 and 622. This phenomenon is very useful for thixoextrusion in terms of process control such as actual extrusion time.

Optimization of Manufacturing Conditions of Semi-Solid Slurry in Multiplex-Type Slurry Cup

2006 ◽  
Vol 116-117 ◽  
pp. 243-246
Author(s):  
Suk Won Kang ◽  
Dock Young Lee ◽  
Ki Bae Kim
Keyword(s):  
Processing Map ◽  
Solid Phase ◽  
Isothermal Holding ◽  
Pouring Temperature ◽  
Globular Structure ◽  
Manufacturing Condition ◽  
Preheating Temperature ◽  
Semi Solid ◽  
Holding Temperature ◽  
Microstructural Examination

Recently, we have developed a slurry maker using a multiplex-type slurry cup for rheoforming process. In the present study, the optimum manufacturing condition of semi-solid slurry having a fine and globular structure of primary solid phase was investigated in the multiplextype slurry cup. A various manufacturing condition, such as a pouring temperature of melt, a preheating temperature of slurry cup, and a holding temperature and time of melt in slurry cup was varied to make a processing map of the semi-solid slurry for rheoforming process. Through the microstructural examination of primary solid phase of the interrupt-quenched semi-solid slurry of Al-7wt%Si-0.35wt%Mg alloy produced in the multiplex-type slurry cup under a various manufacturing condition, the optimum manufacturing condition of the semi-solid slurry for rheoforming process were a pouring temperature of melt of 650, a preheating temperature of slurry cup of 300, and an isothermal holding time of melt in slurry cup of 10min at 580.

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