The Use of Overburden Clay in Ceramic Production

2021 ◽  
Vol 316 ◽  
pp. 1044-1049
Author(s):  
Irina Pavlova ◽  
Maria Sapozhnikova ◽  
Elena Farafontova

How the degree of grinding of clays with carbonate inclusions in the form of dolomite affects the quality of ceramic products, is examined. It is shown that unusable clay with large dolomite inclusions can be used in ceramic production after grinding particles to a size of less than 0.5 mm. It has been established that fine grinding of clay can eliminate the formation of “blowing” defect, while the frost resistance of ceramics increases. Clay unsuitable in the ceramic production can be used after fine processing to produce facing building bricks with a compressive strength above 15 MPa and frost resistance of more than 50 cycles, ceramic roof tiles with frost resistance of more than 100 cycles, majolica and water-proof pottery products.

2019 ◽  
Vol 1 (1) ◽  
pp. 244-250
Author(s):  
Alina Pietrzak

Abstract Due to a constant increase in generating the amount of sewage waste it is necessary to find an alternative method of its use or disposal. One of such methods can be utilization of sewage sludge in construction materials industry, particularly in concrete technology and other materials based on cement. It allows using waste materials as a passive additive (filler) or also as an active additive (replacement of part of bonding material). The article aims at presenting the analysis of the effect of adding slag, achieved from wastewater sludge incineration in sewage treatment plant, on properties and quality of concrete mix and hardened concrete. Using an experimental method, the researcher designed the composition of the control concrete mix, which was then modified by means of slag. For all concrete mixtures determined – air content with the use of pressure method and consistency measured by the use of concrete slump test. For all concrete series the following tests were conducted: compressive strength of concrete after 7, 28 and 56 days of maturing, frost resistance for 100 cycles of freezing and thawing, water absorption. The use of slag, ground once in the disintegrator, causes a decrease of in compressive strength of concrete samples in relation to the control concrete series as well as bigger decrease in compressive strength after frost resistance test.


2011 ◽  
Vol 418-420 ◽  
pp. 406-410
Author(s):  
Jun Liu ◽  
Yao Li ◽  
Dan Dan Hong ◽  
Yu Liu

Abstract. Recycled aggregate—rural building material wastes pretreated by cement mortar—are applied into concrete with different replacement rates: 0, 25%, 50%, 75%, and 100%. Results from measurements of compressive strength, cleavage tensile strength, mass loss after fast freeze-thaw cycles, and compressive strength loss indicate that a different recycled aggregate replacement rate certainly influences concrete mechanical properties and frost resistance. Recycled aggregate replacement rates less than 75% performs better than common concrete. Data from the 100% replacement rate is worse than that of rates less than 75% but still satisfy the general demands of GB standard on C30 concrete.


2011 ◽  
Vol 337 ◽  
pp. 59-62
Author(s):  
Xiang Hui Zhang ◽  
Ling Wang ◽  
Jian Ping Long

In the present investigation, diamond coating was deposited on fine grinding cemented carbide substrate by direct current arc discharge chemical vapor deposition. The effect of electrolytic etching time in the two-step electrochemical pretreatment process (firstly using electrolytic etching, and then using acid etching) on morphology and quality of the diamond coating were systemically studied. The surface morphology feature and quality of diamond coatings were characterized by means of Scanning Electron Microscope (SEM), laser Raman spectrometer respectively. The results showed that the electrolytic etching duration has distinctly effect on the quality and crystal features such as morphology, crystal type and grain size of diamond coating. It showed that as electrolytic current is direct current 3A, electrolytic etching time altering from 0.5 min to 7.5min, the surface morphology of diamond films gradually transition from microcrystalline cubic-octahedron to cauliflower type nanocluster, and further increase the electrolytic etching time, will lead to several negative effects on the quality and nucleation of the coatings which is not only retard the diamond nucleation, but also promote the formation of graphite.


2014 ◽  
Vol 584-586 ◽  
pp. 1917-1921
Author(s):  
Jun Jie Zhang ◽  
Rui Hong Shao ◽  
Xiang Yi Meng

Analyze the influence factors of mix proportion affecting concrete freeze-thaw damage. Use the five main performance indexes of the concrete, which are compressive strength, strength of extension, impermeability grade, and frost resistance grade and per unit volume cost concrete, as the objective function of multi-objective optimization equation. Invoke the fgoalattain function in the MATLAB Optimization Toolbox to solve. The optimized parameters of mix proportion of frost resistance construction of unit concrete in cold region are: concrete 1532.6kg, water 910kg, sand 5510.6kg, 5-20mm cobblestone 3747.2kg、20-40mm cobblestone 3658.6kg、40-80mm cobblestone 4733.5kg、80-150mm cobblestone 4738.1kg, and the dosage of water reducing agent is 7.3kg.


2006 ◽  
Vol 302-303 ◽  
pp. 308-313 ◽  
Author(s):  
Vivian W.Y. Tam ◽  
X.F. Gao ◽  
C.M. Tam

The developments of recycled aggregate concrete pressing hard in construction activities; however, the limitations on their applications had never being ended. The focus of this paper is: i) investigating the waste management strategy in construction; ii) proposing the two-stage mixing approach (TSMA) to improve the quality of RAC; and iii) experimenting the TSMA and assessing the benefits possibly gained. It proposes a new approach in mixing concrete, namely, the two-stage mixing method, to improve compressive strength of RAC and lower its strength variability. The replacement ratio from zero to thirty is under experiment on their compressive strength. Based upon the experimental results, improvements of 31 % in strength at 28 days with 30 % RA substitute was achieved. The effect can be attributably to the porous nature of the RA and the pre-mix process which can make some pores filled up resulting in a denser concrete and thus leading to higher strength when compared with the traditional mixing approach. Therefore, two-stage mixing approach can open up a wider application of recycled aggregate concrete.


2018 ◽  
Vol 7 (1) ◽  
pp. 32-43
Author(s):  
Olawale Monsur Sanusi ◽  
M Dauda ◽  
Malachy Sumaila ◽  
Abdulkarim S Ahmed ◽  
M T Isa ◽  
...  

The research aims to study and optimize the formulation of materials required for advanced ceramic production using response surface methodology (RSM). In this research effort, the five (5) process independent variables studied with their corresponding levels are: Antang corundum powder, A (92.2 – 100 %W); polyvinyl alcohol, B (0 – 5 %W); CaO, C (0 – 2.3 %W); MgO, D (0 – 0.5 %W); and the sintering temperature, E (1200 – 1500 °C). The mechanical property responses determined were density, ρ, compressive strength, C/S, flexural strength, F/S; which are key characteristics of ceramics for armour applications. The optimized density, compressive strength and flexural strength of the sintered Antang corundum are 3.45 g/cm3 g, 1982 MPa and 295 MPa respectively; while the respective RSM prediction values are 3.45 g/cm3 g, 1982 MPa and 295 MPa. On comparing the determined optimum mechanical responses of the sintered Antang ceramic with the maximum RSM prediction values, there is high level of assurance in using RSM for the formulation process in ceramic armour development.


Author(s):  
M.A.P Handana ◽  
◽  
Besman Surbakti ◽  
Rahmi Karolina ◽  
◽  
...  

The use of borax solution as a preservative in wood and bamboo materials is well known in the community. A borax solution is an environmentally friendly liquid that can dissolve in water, so it is suitable to be used as a preservative within cold or hot soaking techniques. The ability of borax to resist insects and fungus attacks on bamboo has been proven, but the effect of the solution on the strength of bamboo must also be investigated. This study conducts to investigate the effects of borax and its additives as preservative solutions to the mechanical properties of bamboos. The bamboos preservations were conducted by cold conditions of immersion, while the mechanical properties were performed to understand the effects of preservatives. The result of this study indicated that 30% to 50% borax in the preservative solution is sufficient to provide significant increase in strength for compressive strength, tensile strength, and bending strength of bamboo specimen. From this study, the use of borax solution in preserving the bamboos materials improved the quality of bamboos based on its mechanical properties.


2013 ◽  
Vol 10 (1) ◽  
Author(s):  
Rofikatul Karimah

Block made of mud is a building material used in making wall for building that is made fromsand, cement, and fly ash using certain percentage mud in sand. This research aimed to know theeffect of the use of lapindo mud towards the compressive strength, the absorption of block waterwith the mud dosage in sand are: 0%, 10%, 20%, 30%, and 40%. This research was an experimentalresearch; each design was made in size 10x20x40 cm using 5% of fly ash and without fly ash.The result of this research showed that the highest compressive strength was raised in 10%mud in sand with 5% fly ash that was 195 kg/cm2 or increased about 3.44 kg/cm2 within increasingpercentage about 10.651% towards the compressive of block without lapindo mud with 5% of flyash, and was included in class I quality of block. While for the 30% and 40% mud percentage islower compared with normal compressive strength of block. The test result of water absorption oflapindo mud block showed the higher value than 20% for lapindo mud block with 5% fly ash, inframing the mud blocks as the wall, those blocks need to be soaked first because the absorptionvalue of block is higher than 20%. Lapindo mud block without 5% fly ash has bricks water absorptionless than 20%, while in framing those bricks, they don’t need to be soaked because the absorptionof brick if lower than 20%. By using fly ash in mud block, we can get the higher compressivestrength and the lower water absorption.Keyword: Porong Mud, Block, Fly Ash, Compressive Strength, Absorption


UKaRsT ◽  
2019 ◽  
Vol 3 (1) ◽  
pp. 21
Author(s):  
Muttaqin Fauzin Istighfarin ◽  
Rasio Hepiyanto

Abstract Paving block is one of the products of building materials used as the top layer of the street structure, compared to other pavements like cast concrete and asphalt, paving block has been widely chosen especially to the streets used to traversed by low-speeed vehicles. This study aims to know and analyze how strong the influence of additional water hyacinth fiber to the compressive strength of K-200 paving block. Method used in this study is experimental method, with the comparison of mix design reffering to the comparison of concrete quality mixture K-200 (SNI 7394-2008). The result is K-200 paving block decreases its compressive strength after given the mixture of water hyacinth fiber. The precentage of the lowest decrease is in the 0,2 mixture of 55,69% and the highest decrease is in the mixture of 0,8 with the decline presentage of of 82,39%. The score of compressive strength for each test object is: Normal of 209,53 kg/cm², 2% of 92,86 kg/cm², 4% of 84,53 kg/cm², 6% of 58,33 kg/cm², and 8% of 36,90 kg/cm². The relationship of non-linear regression can be seen in R² = 1 on  polinomial orde 4. Paving block with with code objects test “Normal” classified as in the quality of paving block B with compressive strength of 209,53 kg/cm² (17,03 Mpa), while for paving block with extra water hyacinth fiber, it is below the compressive strength standard according to SNI 03-0691-1996. Keywords: Rigid Pavement, Paving Block, Water Hyacinth, Compressive Strength.


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