Subsea High Boost Multiphase Pump System Development and Applications

Author(s):  
Maxwell Cerqueira ◽  
C. Jose de Castro Kuchpil ◽  
Luiz Carlos Tosta Silva ◽  
Carlos Eduardo Maia de Souza ◽  
Leonardo Carbone ◽  
...  
Author(s):  
Gerald Morrison ◽  
Michael Glier ◽  
Shankar Narayanan ◽  
Jun Xu ◽  
Stuart Scott ◽  
...  

A Progressive Cavity Pump (PCP) was evaluated for use as a multiphase pump. The pump is a 576 gpm, constant wall thickness PCP operating with an air/water mixture. Thermocouples were installed along the length of the pump to monitor the elastomer temperature to determine when excessive temperatures were present. Inlet pressures of 15, 30, and 45 psig were considered with pressure rises of 30, 60, 90, 120, and 150 psig. The GVF’s considered were 20, 40, 60, 90, and 98%. It was determined that with the water and air mixture, 98% was the maximum GVF at which the pump could operate continuously. The volumetric efficiency, pump effectiveness, and mechanical efficiency were calculated. The temperature rise across the pump was small, so an isothermal flow was assumed. The PCP investigated has a steel rotor and an elastomer stator that were manufactured with an interference fit. This resulted in volumetric efficiencies above 95% for all test conditions at full speed. This interference fit produces a significant drag on the rotor which is relatively constant at a given speed over the entire operating range considered. This results in the mechanical efficiency being low, 15 to 20%, for ΔP = 30 psig but approaching 60% at ΔP = 150 psi for 0% GVF. The mechanical efficiency decreased with increasing GVF to a low of 28% at ΔP = 150 psi for 98% GVF. The GVF specified here is the actual GVF passing through the pump. If a liquid recirculation system were added to the pump reducing the GVF in the pump, higher efficiencies and the ability to operate at 100% GVF for the process fluid entering the pump system can be obtained.


Author(s):  
Joon-Hyung Kim ◽  
Him-Chan Lee ◽  
Joon-Yong Yoon ◽  
Kyoung-Yong Lee ◽  
Yong-Kab Lee ◽  
...  

The crude oil produced from well contains a mixture of oil, gas and water. The existing pump system that uses a single phase pump requires a separator to separate the crude oil. Changing from a single phase pump to a multiphase pump significantly reduces costs because a multiphase pump does not require a separator. Therefore, most wells currently being developed apply the multiphase pump system. In this study, a multiphase pump was designed using a multi objective optimization technique. To conduct research, a base model was chosen and its performance was evaluated through numerical analysis. The design variables and variable ranges were set for the impeller and the diffuser. Based on the selected variables, experiment sets were produced. The experiment sets were also evaluated for their performance using numerical analysis. Based on the performance evaluation results of each experiment set, the optimization model for a multiphase pump was derived using Response Surface Method (RSM). In addition, each model’s performance for multiphase flow was also evaluated according to changes in Gas Volume Fraction (GVF) using multiphase numerical analysis. Furthermore, the internal flow characteristics of each model were analyzed.


2017 ◽  
Author(s):  
Van D. Baxter ◽  
C. Keith Rice ◽  
Jeffrey D. Munk ◽  
Moonis R. Ally ◽  
Bo Shen ◽  
...  

Author(s):  
Ove F. Jahnsen ◽  
John Yardley ◽  
Geoff High ◽  
Brede Thorkilsen

Abstract This paper describes Kvaerner’s prototype subsea multiphase pump system and the DEMO 2000 development program (current test completion date 2nd Q2001). Reference is also made to service proven sub-systems, components and subsea expertise incorporated into the pump module and system design. Availability and reliability consideration together with novel plans for the future is presented. The Subsea Multiphase Pump and motor are packaged into a modular system solution that is readily adaptable to template and manifold configurations and maximises the use of existing qualified components and sub-systems. A guidewireless system is adopted and Kvaerner’s design ensures self-alignment upon installation at simple flowbase interfaces, making it ideal for deepwater applications. Due to the individual 40 tonne weight, and moonpool dimensions, of both flow base and pump module, light monohull vessels can be utilised to execute installation and retrieval. The pump unit is Bornemann twin-screw design, service proven and modified for subsea use up to 2000-meter water depth, driven by an oil-filled Loher electric motor that provides efficient power with corresponding low weight. Some main pump features are flexible operation covering all gas-liquid ratios together with tolerance for slug flow and some sand. Of particular importance, compared to centrifugal pump designs, the twin-screw volumetric arrangement is able to maintain the pressure boost specification independent of gas content at the pump inlet, and without an upstream mixing tank.


Author(s):  
Thomas Roth ◽  
Eugene Song ◽  
Martin Burns ◽  
Himanshu Neema ◽  
William Emfinger ◽  
...  

Cyber-physical systems (CPS) are smart systems that include engineered interacting networks of physical and computational components. The tight integration of a wide range of heterogeneous components enables new functionality and quality of life improvements in critical infrastructures such as smart cities, intelligent buildings, and smart energy systems. One approach to study CPS uses both simulations and hardware-in-the-loop (HIL) to test the physical dynamics of hardware in a controlled environment. However, because CPS experiment design may involve domain experts from multiple disciplines who use different simulation tool suites, it can be a challenge to integrate the heterogeneous simulation languages and hardware interfaces into a single experiment. The National Institute of Standards and Technology (NIST) is working on the development of a universal CPS environment for federation (UCEF) that can be used to design and run experiments that incorporate heterogeneous physical and computational resources over a wide geographic area. This development environment uses the High Level Architecture (HLA), which the Department of Defense has advocated for co-simulation in the field of distributed simulations, to enable communication between hardware and different simulation languages such as Simulink® and LabVIEW®. This paper provides an overview of UCEF and motivates how the environment could be used to develop energy experiments using an illustrative example of an emulated heat pump system.


2004 ◽  
Vol 3 (2) ◽  
Author(s):  
C. Y. Nakashima ◽  
S. Oliveira Jr. ◽  
E. F. Caetano

This paper presents a methodology for an exergetic comparison between two artificial lift systems: a gas lift and a twin-screw multiphase pump system, and a standalone offshore platform. A software (Hysys.Process v2.1) was used to simulate an offshore platform with the artificial lift methods and calculate all properties (including exergy) of the material and energy streams. The twin-screw multiphase pump behavior was simulated with a thermodynamic model developed recently (NAKASHIMA (2000) and NAKASHIMA, OLIVEIRA and CAETANO (2002)). The operational conditions of the PETROBRAS 7- MRL-72D-RJS well operating with cited systems were predicted by an internal study conducted in PETROBRAS (BARUZZI et al. (2001a) and partially published in BARUZZI et al. (2001b)). The comparisons cover the range of 2000 to 2020, the same range adopted in the study. Results show that in general the production costs are lower when the multiphase pump is used. The main advantages of this method over the gas lift is the absence of material (gas) recycle and a better energy management.


2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Yi Ma ◽  
Huashuai Luo ◽  
Tao Gao ◽  
Zhihong Zhang

In petroleum industry, the stability of multiphase pumping is highly disturbed by the gas' presence with high content and variable working conditions. This paper is focused on studying the whole working cycle of the novel three-cylinder double-acting reciprocating multiphase pump. Based on the theoretical analysis, the method of computational fluid dynamics (CFD) is adopted to simulate the oil–gas flow in reciprocating multiphase pump. The numerical methodology, involving multiphase model, dynamic grid technique and user defined functions (UDF), is used to deal with in the calculation. The transient flow characteristics in pump cavity are obtained, and the flow ripples of reciprocating multiphase pump are analyzed. Furthermore, the effects of different operating parameters, such as suction and discharge pressures, inlet gas volume fraction (GVFi) on the capacity, and stability of pump, are studied. The results could help to develop and optimize the high-efficiency multiphase pump system.


2019 ◽  
Vol 63 (3) ◽  
pp. 207-213
Author(s):  
Miklós Kassai

In this research the technical designing of energy efficient heating system with vertical-borehole heat pumps for institutional buildings was performed. The local government would like to change the old gas boiler-based heat producing system to up-to-date, environmental friendly equipment with the financial support of the European Union. The payback time was calculated and environmental calculations were achieved with carbon dioxide saving by various conditions that were also achieved during the research project. The results show that the heat pump system also provides a significant reduction of environmental load, in addition to significant energy savings. The amount of calculated savings justifies the environmental friendliness of heat pump systems.


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