scholarly journals CERAMIC WASTE REUSABILITY: EFFECT OF AGGREGATE GRAIN SIZE AND MIX RATIO ON LIGHTWEIGHT DENSE MASONRY UNIT PRODUCTION

2019 ◽  
pp. 3-12
Author(s):  
Ademola Ayodeji Ajayi-Banji ◽  
D. A. Jenyo ◽  
Jubril Bello ◽  
M. A. Adegbile
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Management Practices ◽  
Absorption Capacity ◽  
Ceramic Ware ◽  
Fine Aggregate ◽  
Particle Sizes ◽  
Masonry Unit ◽  
Water Absorbability ◽  
Masonry Units

Ceramic ware waste generation is becoming a global concern because of the increasing volume, hazardous nature, limited reusability, and poor waste management practices. This study examined the feasibility and efficacy of the inclusion of this waste as complementary aggregate in solid masonry unit production with bias interest on the compressive strength and water absorbability. Three particle sizes (1.4, 1.7, and 2.0 mm) of crushed ceramic ware waste were blended with natural fine aggregate under three different mix ratios (10, 20, and 30%) to produce the masonry units cured for 7, 14, 21, and 28 days prior to compressive tests analysis. Afterwards, some of the categories cured for 28-days were subjected to water absorption test. Morphology and elemental composition of the aggregates were also inspected using SEM-EDM machine. Also investigated were some of the aggregates’ physical properties. Results indicated that most of the waste-modified solid masonry units not only had water absorption capacity within required standard. The values were equally lower than the unmodified dense block (control) by 27 - 50%. Of the eighteen different categories produced, all M20T14, M20T21, and M30T28 modified dense masonry unit series with P1.7 (1.7 mm) and P2.0 (2.0 mm) particle sizes had high crushing force, compressive strength, and modulus range, which were 57 - 70 kN, 57 - 61 kN, 59 - 76 kN; 5.1 - 5.2 MPa, 5.1 - 5.5 MPa, 5.3 – 6.8 MPa; and 400 – 441 MPa, 411 – 419 MPa, 468 – 480 MPa respectively. Hence, modified masonry units with particle sizes P1.7 and P2.0 under the M20T14, M20T21, and M30T28 series are suitable masonry units for non-loading construction purposes. Interestingly, modified masonry unit (M30P2.0T7) cured under 7 days could also fit into this category. Hence, utilization of ceramic ware waste as co-aggregate in dense masonry units with M20 and M30 series production were established in this study for non-loading construction purposes

scholarly journals STRENGTH, WATER ABSORPTION AND THERMAL COMFORT OF MORTAR BRICKS CONTAINING CRUSHED CERAMIC WASTE

2017 ◽  
Vol 79 (7) ◽  
Author(s):  
Noorli Ismail ◽  
Norhafizah Salleh ◽  
Noor Faezah Mohd Yusof ◽  
Zalipah Jamellodin ◽  
Mohd Faizal Mohd Jaafar
Keyword(s):  
Compressive Strength ◽  
Thermal Comfort ◽  
Water Absorption ◽  
Total Weight ◽  
Fine Aggregate ◽  
Crushing Strength ◽  
Ceramic Waste ◽  
Masonry Units

This present study investigated the crushed ceramic waste utilisation as sand replacement in solid mortar bricks. The percentage of crushed ceramic waste used were 0% (CW0), 10% (CW10), 20% (CW20) and 30% (CW30) from the total weight of sand. The dimension prescribed of mortar bricks are 215 mm x 102.5 mm x 65 mm as followed accordance to MS 2281:2010 and BS EN 771-1:2011+A1:2015. Four (4) tests were conducted on mortar bricks namely crushing strength, water absorption, compressive strength of masonry units and thermal comfort. The incorporation of ceramic waste in all designated mortar bricks showed the increment of crushing strength between 23% and 46% at 28 days of curing and decrement water absorption between 34% and 44% was recorded corresponding to control mortar bricks. The prism test of masonry units consists of mortar bricks containing ceramic waste indicated the high increment of compressive strength at about 200% as compared to mortar brick without ceramic waste. The thermal comfort test of ceramic mortar bricks were also showed the good insulation with low interior temperature. Therefore, the ceramic waste can be utilised as a material replacement to fine aggregate in mortar brick productions due to significant outcomes performed. 

scholarly journals Fabrication and Performance Evaluation of Lightweight Eco-friendly Construction Bricks Made with Fly Ash and Bentonite

2019 ◽  
Vol 8 (6) ◽  
pp. 2090-2096
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Water Absorption ◽  
Substantial Reduction ◽  
Construction Materials ◽  
Absorption Capacity ◽  
Industrial Wastes ◽  
Project Work ◽  
Fine Aggregate ◽  
Foundry Sand

Brick is one of the foremost extensively used construction materials for masonry purpose. Emphasizing the possibility to convey imperative effect against India's present-day lodging and industrial waste concerns are of paramount importance. This could be achieved by fabricating sustainable products using industrial wastes. Alkali-activated products are assumed to be eco-friendly and economical, leading to Portland cement-free products. This project work is an attempt to discover an eco-friendly brick for construction purposes by totally replacing the normal brick components by wastes from many industries. For the investigation purpose, we developed geopolymer bricks by utilizing fly ash as the binder, foundry sand as the fine aggregate, bentonite as an additive for improving its properties and finally the alkaline arrangement (a blend of NaOH and Na2SiO3 ). Fly ash combines with alkalis such as Sodium Hydroxide (NaOH) and Sodium Silicate (Na2SiO3 ) creating an alumino-silicate gel, that shows properties similar to that of cement and it can be used as the environment-friendly binding material. The design mix proportions of the current work are 0.54:0.44:0.04 (fly ash: foundry sand: bentonite), solutions to fly ash ratio is 0.5 and the ratio of Na2SiO3 to NaOH is 1.5. The basic characteristics of bricks such as compressive strength, water absorption capacity, density, soundness, efflorescence, and hardness were tested. It attains a compressive strength value ranging between 6-25Mpa, water absorption value in between 5-12% and also the developed bricks were light in weight. Also, the final conclusions were drawn after comparing the test results with other geopolymer bricks and clay burnt bricks. Geopolymer bricks seem to be incredibly beneficial as they will amalgamate a large quantity of industrial wastes. The utilization of waste raw materials (except for alkaline activator solution) resulted in a substantial reduction in the estimated production cost of the bricks.

scholarly journals PROPERTIES OF MORTARS CONTAINING TIRE RUBBER WASTE AND EXPANDED POLYSTYRENE (EPS)

2018 ◽  
pp. 219-225 ◽  
Author(s):  
Adriane Pczieczek ◽  
Adilson Schackow ◽  
Carmeane Effting ◽  
Itamar Ribeiro Gomes ◽  
Talita Flores Dias
Keyword(s):  
Compressive Strength ◽  
Specific Gravity ◽  
Water Absorption ◽  
Expanded Polystyrene ◽  
Fine Aggregate ◽  
Tire Rubber ◽  
Air Content ◽  
Rubber Waste ◽  
Hardened State ◽  
Entrained Air

This study aims to evaluate the application of discarded tire rubber waste and Expanded Polystyrene (EPS) in mortar. For mortars fine aggregate was replaced by 10%, 20% and 30% of rubber and, 7.5% and 15% of EPS. We have verified the consistency, density, amount of air and water retentitivity in fresh state. The compressive strength, water absorption, voids ratio and specific gravity have been also tested in hardened state. The application of rubber powder contributed to the increase in entrained air content and in reducing specific gravity, as well as reducing compressive strength at 28 days. The addition of EPS also contributed to the increase of workability, water absorption and voids ratio, and decreased density and compressive strength when compared to the reference mortar. The use of rubber waste and EPS in mortar made the material more lightweight and workable. The mortars mixtures containing 10% rubber and 7.5% EPS showed better results.

scholarly journals OPTIMUM PERFORMANCE OF STABILIZED EDE LATERITE AS AN ALTERNATIVE CONSTRUCTION MATERIAL

2020 ◽  
Vol 3 (8) ◽  
pp. 1-8
Author(s):  
Adegbenle Bukunmi O
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Construction Material ◽  
High Water ◽  
Good Alternative ◽  
Linear Shrinkage ◽  
Absorption Capacity ◽  
Water Absorption Capacity ◽  
Optimum Performance ◽  
High Water Absorption

Laterite samples from Ede area with particle components of 19.7% clay, 32.8% silt and 47.5% sand was stabilized with combined cement, lime and bitumen and test for Compressive strength, Linear Shrinkage, Permeability and Water Absorption. The stabilizers were mixed with laterite soil in different ratios and percentage. The laterite carried 90% which is constant while the three stabilizers shared the remaining 10% in varying form. After 28 days of curing, laterite stabilizer with 90% of laterite, 8% of cement, 1% lime and 1% bitumen (LCLB1) possessed compressive strength of 2.01N/mm2. It Water Absorption Capacity was 3.05%. LCLB4 stabilizer (90% laterite, 6% cement, 2% lime and 2% bitumen) has the same compressive strength with LCLB1 stabilizer but with a high Water Absorption Capacity of 4.2%. The stabilizer of 90% laterite, 3.33% cement, 3.33% lime and 3.33% of bitumen (LCLB8) has the lowest compressive strength of 0.74N/mm2 and the highest Water Absorption Capacity of 5.39%. The results shows that LCLB1 stabilizer is a better stabilizer for strength and blocks made from laterite stabilized with it stand a good alternative to sand Crete blocks in building constructions. The combination of these stabilizers in order to determine a most economical volume combination for optimum performance is highly possible and economical.

scholarly journals Use of Recycled Tyre Rubber in Non-structural Concrete

2018 ◽  
Vol 203 ◽  
pp. 06001
Author(s):  
Muhammad Bilal Waris ◽  
Hussain Najwani ◽  
Khalifa Al-Jabri ◽  
Abdullah Al-Saidy
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Coarse Aggregate ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Structural Concrete ◽  
Cement Ratio ◽  
Mix Proportion ◽  
Water To Cement Ratio ◽  
Concrete Blocks

To manage tyre waste and conserve natural aggregate resource, this research investigates the use of waste tyre rubber as partial replacement of fine aggregates in non-structural concrete. The research used Taguchi method to study the influence of mix proportion, water-to-cement ratio and tyre rubber replacement percentage on concrete. Nine mixes were prepared with mix proportion of 1:2:4, 1:5:4 and 1:2.5:3; water-to-cement ratio of 0.25, 0.35 and 0.40 and rubber to fine aggregate replacement of 20%, 30% and 40%. Compressive strength and water absorption tests were carried out on 100 mm cubes. Compressive strength was directly proportional to the amount of coarse aggregate in the mix. Water-to-cement ratio increased the strength within the range used in the study. Strength was found to be more sensitive to the overall rubber content than the replacement ratio. Seven out of the nine mixes satisfied the minimum strength requirement for concrete blocks set by ASTM. Water absorption and density for all mixes satisfied the limits applicable for concrete blocks. The study indicates that mix proportions with fine to coarse aggregate ratio of less than 1.0 and w/c ratio around 0.40 can be used with tyre rubber replacements of up to 30 % to satisfy requirements for non-structural concrete.

Analysis of the Effect of Adding Sandy Clay into Cement Mortar on the Bending Strength of Built-Up Masonry Prisms

2019 ◽  
Vol 31 ◽  
pp. 26-37
Author(s):  
Hassan M. Hassan Ali ◽  
Koh Heng Boon ◽  
Rasheed Altouhami ◽  
Ng Wei Shen ◽  
Ashraf Radwan ◽  
...  
Keyword(s):  
Bending Strength ◽  
Fine Sand ◽  
Fine Aggregate ◽  
Clay Brick ◽  
Masonry Unit ◽  
Natural Sand ◽  
Sandy Clay ◽  
Masonry Prism ◽  
Masonry Units

Mortar is a workable paste essential in civil and building construction. Mortar works as binding material extensively use for masonry unit in construction. The global consumption of natural sand is very high, due to the extensive use of concrete or mortar. Natural sand deposits are being depleted and causing a serious threat to the environment as well as the society. Sandy clay has been widely use in preparing the mortar for masonry work. The aim of this research was to study the bending strength of built-up masonry prism using sandy clay mortar. There were two series of mortar containing 0% and 100% of sandy clay had been prepared. The sandy clay was used to replace natural fine aggregate. Mortar with 0% sandy clay was the control mix containing 100% natural fine aggregate. Three types of masonry unit consist of clay brick, cement brick and lightweight brick were used in this study. The masonry units were combined together using the mortar joints to form the masonry prisms. 100% natural fine sand and 100% sandy clay mortar were prepared and used for the joints. Built-up masonry prisms with single and double joints of mortar. Also, the masonry prisms contained from a length ranging from 390 mm to 610 mm were prepared using the mortar joints. The thickness of the mortar joint which was used in this study was 10 mm, 20 mm and 30 mm. the prisms had been tested for the determination of bending strength at 28 days. The experimental results were analyzed to investigate the effect of sandy clay and thickness of mortar on the bending strength of built-up masonry prism. Results had shown that masonry prism built with sandy clay mortar has higher bending strength compare to the fine sand mortar. Clay brick exhibited highest bending strength with sandy clay mortar which was 38.28 N/mm2and cement brick had the lowest bending strength which was 18.8 N/mm2, while cement brick achieved optimum bending strength. In addition, the highest collapse and deflection achieved by clay brick and cement brick whereas the lowest value of collapse and deflection was by lightweight brick. The highest percentage of increment in terms of collapse load was determined to be 13.73% for sandy clay mortar prism. Hence, 100% sandy clay mortar is suitable to be used in masonry works.

scholarly journals Recycling of waste incineration bottom ash in the production of interlocking concrete bricks

2021 ◽  
Vol 15 (2) ◽  
pp. 101-112
Author(s):  
Nguyen Huu May ◽  
Huynh Trong Phuoc ◽  
Le Thanh Phieu ◽  
Ngo Van Anh ◽  
Chau Minh Khai ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Bending Strength ◽  
Bottom Ash ◽  
Waste Incineration ◽  
Engineering Properties ◽  
Fine Aggregate ◽  
Test Results ◽  
Toxic Material ◽  
Visible Defect

This study presents an experimental investigation on the recycling of waste incineration bottom ash (IBA) as a fine aggregate in the production of interlocking concrete bricks (ICB). Before being used, the concentration of heavy metal in IBA was determined to confirm it is a non-toxic material. In this study, the IBA was used to replace crushed sand (CSA) in the brick mixtures at different replacement levels of 0%, 25%, 50%, 75%, and 100% (by volume). The ICB samples were checked for dimensions, visible defects, compressive strength, bending strength, water absorption, and surface abrasion in accordance with the related Vietnamese standards. The test results demonstrated that the IBA used in this study was a non-toxic material, which can be widely used for construction activities. All of the ICB samples prepared for this study exhibited a nice shape with consistent dimensions and without any visible defects. The incorporation of IBA in the brick mixtures affected engineering properties of the ICB samples such as a reduction in the compressive strength and bending strength and an increment in water absorption and surface abrasion of the brick samples. As a result, the compressive strength, bending strength, water absorption, and surface abrasion values of ICB samples at 28 days were in the ranges of 20.6 – 34.9 MPa, 3.95 – 6.62 MPa, 3.8 – 7.2%, and 0.132 – 0.187 g/cm2, respectively. Therefore, either partial or full replacement of CSA by IBA, the ICB with grades of M200 – M300 could be produced with satisfying the TCVN 6476:1999 standard in terms of dimensions, visible defects, compressive strength, water absorption, and surface abrasion. These results demonstrated the high applicability of the local IBA in the production of the ICB for various construction application purposes. Keywords: interlocking concrete brick; waste incineration bottom ash; visible defect; compressive strength; bending strength; water absorption; surface abrasion.

scholarly journals Valorization of Crushed Glass as a Potential Replacement for Sand in Cement Stabilized Fly Ash Bricks

2019 ◽  
Vol 15 (1) ◽  
pp. 48-57 ◽  
Author(s):  
R. Saraswathy ◽  
Jijo James ◽  
P. Kasinatha Pandian ◽  
G. Sriram ◽  
J. K. Sundar ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Water Absorption ◽  
Optimal Combination ◽  
Maximum Strength ◽  
Cost Comparison ◽  
Fine Aggregate ◽  
Control Specimen ◽  
The Cost ◽  
Sand Stabilized

AbstractThe present study involved the utilization of crushed glass as an auxiliary additive in the manufacture of cement stabilized fly ash (CSF) bricks. The bricks were made with 1:1 proportion of fly ash and sand stabilized with 20 % cement. Crushed glass was used as replacement for the fine aggregate in increments of 10 % up to 40 % wherein the sand was completely replaced with crushed glass. The various mix proportions were then moulded into bricks with the addition of water by hand moulding method of forming the bricks and sun dried followed by sprinkle curing over a period of 21 days. The bricks were then subjected to compressive strength, water absorption and efflorescence tests to gauge its performance. The investigation revealed that the addition of crushed glass to the brick mix resulted in an increase in strength of the bricks, however, the maximum strength achieved could not achieve the strength of the control specimen. But the strength was higher than the minimum strength recommended by Bureau of Indian Standards (BIS) for stabilized blocks as well as burnt bricks. It also reduced the water absorption marginally while no efflorescence was seen in any of the combinations. A cost comparison revealed that the optimal combination with crushed glass was able reduce the cost of the brick by 20 %.

Replacement of Sand By PVC Pipe Waste in Pavement Blocks

2018 ◽  
Vol 6 (7) ◽  
pp. 282
Author(s):  
Harshit Sangtani ◽  
Bhavini Jain ◽  
K Narayana Shenoy
Keyword(s):  
Compressive Strength ◽  
Specific Gravity ◽  
Water Absorption ◽  
Industrial Waste ◽  
Waste Material ◽  
Large Percentage ◽  
Fine Aggregate ◽  
Cement Ratio ◽  
Water Cement Ratio ◽  
Pvc Pipe

In the present research an attempt has been made to replace some part of fine aggregate (sand) by an industrial waste, the industrial waste under investigation is produced when the PVC pipes are cut into the desired sizes, it is a very thin flaky substance having a specific gravity of 1.5.This material is very voluminous in nature, so it reduces the workability of concrete if used in large percentage. So this material cannot be used in very large quantities but it can successfully replace sand up to 20 percent when used in pavement blocks. Experimentation was done at a water-cement ratio ranging from 0.43-0.35.Compressive strength of the concrete has been evaluated at 7 days, 14 days 21 days and 28 days. Results of the investigation indicate that compressive strength of the concrete decreases as the percentage of PVC waste material increases.7 day strength of the concrete has varied from 35.55 MPa to 70.01 MPa and 28 day strength has varied from 56.7 MPa to 76 MPa. Water absorption was well within the limits and varied from 4.67% to 7.26% by mass. The results revealed that this waste material can satisfactorily replace sand in small amount also it is a great way to dispose of the waste and hence is a step forward in the quest for a greener concrete.

Study of the Impact of Rice Straw Particle Size on the Mechanical and Thermal Properties of Straw Lime Concretes

2022 ◽  
Author(s):  
Youssef El Moussi ◽  
Laurent Clerc ◽  
Jean-Charles Benezet
Keyword(s):  
Thermal Conductivity ◽  
Particle Size ◽  
Compressive Strength ◽  
Thermal Properties ◽  
Water Absorption ◽  
Rice Straw ◽  
Absorption Capacity ◽  
Mechanical And Thermal Properties ◽  
Water Absorption Capacity ◽  
The Impact

The use of bio-based concretes performed with lignocellulosic aggregates constitute an interesting solution for reducing the energy consumption, greenhouse gas emissions and CO2 generated by the building sector. Indeed, bio-based materials could be used as an alternative of traditional materials such as expended polystyrene and mineral resources (e.g. glass and rock wools) for insulation. Furthermore, these bio-based concretes are known for their interesting insulation properties, indeed they allow to enhance thermal properties of buildings and enables moisture management which lead to design efficient building materials. For this purpose, bio-based concrete using rice straw as aggregate are studied in this present work. The impact of the characteristics of rice straw particle (particle size distribution, bulk density, and water absorption capacity, etc.) on both the mechanical and thermal properties of the bio-based concrete are investigated. Five formulations of rice straw concrete are examined, compared and then classified in terms of insulation properties and mechanical properties. The assessments are based on the measurement of density and thermal conductivity. The variation of compressive strength in function of the characteristics (mean particle length) of rice straw particle are assessed and discussed. The investigation covers also the porosity and density. Tests are also carried out on agricultural by-products with a view to highlight their chemical, physical and structural proprieties. The results show that the use of large particles with low water absorption capacity induce lighter concretes with the density between 339 and 505 kg/m3 and lead to a high compressive strength with a high mechanical deformability. Furthermore, it appears that an increase in the average length of rice straw particle lead to decrease of thermal conductivity of bio-based concretes. It varies from 0.062 to 0.085 W/(m.K).

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