scholarly journals Influence of Cutting Speed, Feed Rate and Bulk Texture on the Surface Finish of Nitrogen Alloyed Duplex Stainless Steels during Dry Turning

Engineering ◽  
2010 ◽  
Vol 02 (06) ◽  
pp. 453-460 ◽  
Author(s):  
D. Philip Selvaraj
Keyword(s):  
Surface Finish ◽  
Stainless Steels ◽  
Feed Rate ◽  
Cutting Speed ◽  
Duplex Stainless Steels ◽  
Dry Turning

Effects of Insert Nose Radius and Processing Cutting Parameter on the Surface Roughness of Aisi 316 Stainless Steel

2010 ◽  
Vol 447-448 ◽  
pp. 51-54
Author(s):  
Mohd Fazuri Abdullah ◽  
Muhammad Ilman Hakimi Chua Abdullah ◽  
Abu Bakar Sulong ◽  
Jaharah A. Ghani
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Surface Finish ◽  
Feed Rate ◽  
Cutting Speed ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Nose Radius ◽  
Aisi 316

The effects of different cutting parameters, insert nose radius, cutting speed and feed rates on the surface quality of the stainless steel to be use in medical application. Stainless steel AISI 316 had been machined with three different nose radiuses (0.4 mm 0.8 mm, and 1.2mm), three different cutting speeds (100, 130, 170 m/min) and feed rates (0.1, 0.125, 0.16 mm/rev) while depth of cut keep constant at (0.4 mm). It is seen that the insert nose radius, feed rates, and cutting speed have different effect on the surface roughness. The minimum average surface roughness (0.225µm) has been measured using the nose radius insert (1.2 mm) at lowest feed rate (0.1 mm/rev). The highest surface roughness (1.838µm) has been measured with nose radius insert (0.4 mm) at highest feed rate (0.16 mm/rev). The analysis of ANOVA showed the cutting speed is not dominant in processing for the fine surface finish compared with feed rate and nose radius. Conclusion, surface roughness is decreasing with decreasing of the feed rate. High nose radius produce better surface finish than small nose radius because of the maximum uncut chip thickness decreases with increase of nose radius.

Statistical Study and Multi-Response Optimization of Cutting Parameters for Dry Turning Stainless Steel AISI 316L Using Cermet Tool

2020 ◽  
Vol 36 ◽  
pp. 28-46
Author(s):  
Youssef Touggui ◽  
Salim Belhadi ◽  
Salah Eddine Mechraoui ◽  
Mohamed Athmane Yallese ◽  
Mustapha Temmar
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Aisi 316L ◽  
Cutting Power ◽  
Dry Turning ◽  
Optimization Of Cutting Parameters

Stainless steels have gained much attention to be an alternative solution for many manufacturing industries due to their high mechanical properties and corrosion resistance. However, owing to their high ductility, their low thermal conductivity and high tendency to work hardening, these materials are classed as materials difficult to machine. Therefore, the main aim of the study was to examine the effect of cutting parameters such as cutting speed, feed rate and depth of cut on the response parameters including surface roughness (Ra), tangential cutting force (Fz) and cutting power (Pc) during dry turning of AISI 316L using TiCN-TiN PVD cermet tool. As a methodology, the Taguchi L27 orthogonal array parameter design and response surface methodology (RSM)) have been used. Statistical analysis revealed feed rate affected for surface roughness (79.61%) and depth of cut impacted for tangential cutting force and cutting power (62.12% and 35.68%), respectively. According to optimization analysis based on desirability function (DF), cutting speed of 212.837 m/min, 0.08 mm/rev feed rate and 0.1 mm depth of cut were determined to acquire high machined part quality

Effect of machining parameters on the surface finish of a metal matrix composite under dry cutting conditions

2015 ◽  
Vol 231 (6) ◽  
pp. 913-923 ◽  
Author(s):  
Brian Boswell ◽  
Mohammad Nazrul Islam ◽  
Ian J Davies ◽  
Alokesh Pramanik
Keyword(s):  
Surface Roughness ◽  
Metal Matrix Composite ◽  
Tool Life ◽  
Surface Finish ◽  
Feed Rate ◽  
Metal Matrix ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Dry Cutting

The machining of aerospace materials, such as metal matrix composites, introduces an additional challenge compared with traditional machining operations because of the presence of a reinforcement phase (e.g. ceramic particles or whiskers). This reinforcement phase decreases the thermal conductivity of the workpiece, thus, increasing the tool interface temperature and, consequently, reducing the tool life. Determining the optimum machining parameters is vital to maximising tool life and producing parts with the desired quality. By measuring the surface finish, the authors investigated the influence that the three major cutting parameters (cutting speed (50–150 m/min), feed rate (0.10–0.30 mm/rev) and depth of cut (1.0–2.0 mm)) have on tool life. End milling of a boron carbide particle-reinforced aluminium alloy was conducted under dry cutting conditions. The main result showed that contrary to the expectations for traditional machined alloys, the surface finish of the metal matrix composite examined in this work generally improved with increasing feed rate. The resulting surface roughness (arithmetic average) varied between 1.15 and 5.64 μm, with the minimum surface roughness achieved with the machining conditions of a cutting speed of 100 m/min, feed rate of 0.30 mm/rev and depth of cut of 1.0 mm. Another important result was the presence of surface microcracks in all specimens examined by electron microscopy irrespective of the machining condition or surface roughness.

scholarly journals Difficulties in the Machining Super Duplex Stainless Steels

2019 ◽  
Vol 11 (1) ◽  
pp. 141-144
Author(s):  
András István Nagy ◽  
Enikő Réka Fábián ◽  
Richárd Horváth ◽  
Pal Terek
Keyword(s):  
Stainless Steels ◽  
Duplex Stainless Steels ◽  
Dry Turning ◽  
Significant Difference ◽  
Super Duplex Stainless Steels ◽  
Cutting Inserts

Abstract Super duplex stainless steels are used in increasingly more areas. The machinability of duplex stainless steels is generally poor. We performed dry turning tests on G X2CrNiMoCuN 26-6-3-3 casted superduplex steel, using two different PVD coated cutting inserts. One of them was coated with TiAlN and other with TiAlSiN. Strong burr and built-up edge formation were observed during our machining experiments; these damaged the edges of the tools. The shortened tests did not show significant difference betwen the effect of the coatings.

scholarly journals Machinability evaluation of titanium alloy Ti-6Al-4V obtained by EBM for functional part at medical application

2021 ◽  
Author(s):  
António Festas ◽  
A. Ramos ◽  
J. P. Davim
Keyword(s):  
Titanium Alloy ◽  
Medical Devices ◽  
Surface Finish ◽  
Feed Rate ◽  
Cutting Forces ◽  
Hip Prosthesis ◽  
Cutting Speed ◽  
Test Sample ◽  
Turning Operations ◽  
Custom Made

Abstract The potential and advantages revealed by the application of 3D manufacturing techniques such as Electron Beam Melting (EBM) in the production of medical devices such as orthopaedic implants are increasing manly in custom made devices. However, the use of milling and turning operations are indispensable on surfaces where surface finish and dimensional accuracy have more demanding requirements. This work aims to evaluate the machinability of titanium alloy test samples submitted to turning operations, to obtain the geometry of a functional cone of the modular component of the hip prosthesis. The differences in cutting forces and surface finish obtained in the turning tests are compared between a wrought Ti-6Al-4V test sample and three obtained by EBM with different thicknesses. To perform the tests, a constant cutting speed of 60m/min was used, feed of 0.1 and 0.2mm/rev and ap of 0.15mm. The cutting forces were measured for each test, also the roughness was measured in the form of Ra, Rt and RzD in each test sample. From the results obtained, EBM test samples presented higher roughness values and lower resulting cutting forces. In both materials, the effect of feed rate is visible. When machining a cone, the passive force and the cutting force become the most influential forces. Generally, when the feed rate value was doubled, the resulting machining forces value increased up to about 50% for both types of materials and the Ra value to approximately 200%. The EBM technology as used form medical devices allow good quality surfaces as the wrought titanium alloy.

The Study of Surface Finish in Face Milling of Stainless Steel: AISI 304

2013 ◽  
Vol 650 ◽  
pp. 606-611 ◽  
Author(s):  
Songsak Luejanda ◽  
Komson Jirapattarasilp
Keyword(s):  
Stainless Steel ◽  
Surface Finish ◽  
Feed Rate ◽  
Cutting Speed ◽  
Milling Process ◽  
Face Milling ◽  
Depth Of Cut ◽  
Aisi 304 ◽  
Steel Aisi ◽  
Stainless Steel Aisi

This research was to study the effect of face milling on the surface finish of stainless steel: AISI 304. The experiment was applied on three factors and were consisted of three levels of cutting speed, depth of cut and feed rate. The face milling process was chosen to experiment which used face milling cutter with insert carbide tool. The surface roughness average (Ra) was applied to indicating for surface finish. The experiment results were analyzed by ANOVA. The main factors and factors interaction that affected to surface finish were investigated. Effect of cutting speed, feed rate and depth of cut on surface finish of stainless steel: AISI 304 was discussed.

Study on the Cutting Properties about Magnesium Alloy when Dry Turning with Kentanium Cutting Tools

2010 ◽  
Vol 102-104 ◽  
pp. 653-657 ◽  
Author(s):  
Xu Hong Guo ◽  
Li Jun Teng ◽  
Wei Wang ◽  
Ting Ting Chen
Keyword(s):  
Surface Roughness ◽  
Magnesium Alloy ◽  
Tool Wear ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Depth ◽  
Dry Turning ◽  
Main Influence

In recent years, the machinability of magnesium alloy is concerned more and more by the public. In this paper, a study on the cutting properties of magnesium alloy AZ91D when dry turning with kentanium cutting tools is presented. It shows the cutting force measured by a data acquisition system which is made up of Kistler9257B piezoelectric crystal sensor dynamometer, Kistler5070A10100 charge amplifier and computer. The effect of cutting parameters on cutting force was studied, and the experimental formula was built. The tool wear and chip characteristics were observed with KYKY-EM3200 electron scanning microscope and EDAX PV9900 alpha ray spectrometer, while the surface roughness of the workpiece was measured with 2205 profilometer. Results showed that the cutting depth was the main influence factor on cutting force, followed by feed rate and cutting speed . The main form of tool wear showed to be diffusive wear and adhesive wear. The feed rate had the main influence on chip form and the workpiece surface roughness, cutting speed was less effective, the cutting depth was the least.

Effect of Amount of Cutting Fluid on Surface Finish of Turned Parts

2011 ◽  
Vol 87 ◽  
pp. 170-177
Author(s):  
M.N. Islam
Keyword(s):  
Surface Finish ◽  
Feed Rate ◽  
Orthogonal Array ◽  
Roughness Parameter ◽  
Cutting Speed ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Arithmetic Average ◽  
Steel Aisi ◽  
Turned Parts

This paper presents the experimental and analytical results of the effect that the amount of cutting fluid has on the surface finish of turned parts. The experiments were planned using Taguchi’s orthogonal array methodology. A three-level, four-parameter orthogonal array (L81) was selected for designing the experiments. The selected four input parameters are cutting speed, feed rate, depth of cut, and amount of cutting fluid. Mild steel AISI 1030 was chosen as the work material. A total of 81 experimental runs were conducted, and the surface roughness parameter arithmetic average was measured offline using a surface finish analyzer. Subsequently, the results were analyzed applying three methods—traditional analysis, Pareto ANOVA, and the Taguchi method. The results indicate that the amount of cutting fluid has a negligible effect on surface finish. However, the interaction between the two major contributors—cutting speed and feed rate—is influenced noticeably by the amount of cutting fluid.

Techanics Experiment Study on PcBN Cutting Tool Dry Turning Austenitic Stainless Steel AISI 304

2011 ◽  
Vol 341-342 ◽  
pp. 256-260
Author(s):  
Yun Hai Jia
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Feed Rate ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Aisi 304 ◽  
Dry Turning ◽  
Steel Aisi ◽  
Cut Depth ◽  
Stainless Steel Aisi

High deformation hardening, low thermal conductivity, high built-up edge tendency of austenitic stainless steels were the main factors that make their machinablity difficult. For determination of the suitable cutting parameters in machining austenitic stainless steel AISI 304 by PcBN cutting tools, the samples which were prepared to be used in the experiment, 300 mm in length and 60 mm in diameter, were dry machined in a numerical control lathe. During experiments, dry turning parameters, such as feed rate, cutting speed and cut depth were investigated. The suitable cutting speed and feed rate were determined according to workpieces surface roughness, cutting tools flank wear. Finally, cutting speed of 180 to 200 m/min, feed rate of 0.05 to 0.06 mm/rev and cut depth of 0.10 mm gave the satisfied results.

The Factors Influenced to Surface Finish in Milling for Hardened Medium Carbon Steel: JIS S50C

2011 ◽  
Vol 383-390 ◽  
pp. 7133-7137 ◽  
Author(s):  
Komson Jirapattarasilp ◽  
Sittichai Kaewkuekool ◽  
Worapong Phongphatrawut
Keyword(s):  
Surface Roughness ◽  
Carbon Steel ◽  
Surface Quality ◽  
Surface Finish ◽  
Feed Rate ◽  
Cutting Speed ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
High Cutting Speed ◽  
Full Factorial Experimental Design

The aim of this research was to study factors, which was influenced on surface roughness in vertical milling of hardened medium carbon steel. The specimen was medium carbon steel grade JIS S50C that was hardened at 56± 2 HRC. Full factorial experimental design was conducted by 3 factors and 3 levels (33 design) with 2 replications. Studied factors were consisted of cutting speed, feed rate, and air coolant pressure. The results revealed that influenced factor affected to surface roughness was cutting speed and feed rate which showed significantly different. Higher cutting speed would cause on better surface quality. On the other hand, poorer surface quality was produced by higher feed rate. However, factors interaction were found between cutting speed with air coolant pressure and feed rate with air coolant pressure that significantly influenced to surface roughness. The interaction of high cutting speed with high air coolant pressure would be better quality of surface finish and lower feed rate with high air coolant pressure would be better surface quality.

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