Study of Impact of Shot Size Ratio in the Process of Shot Peening on Fatigue Life of Suspension Coil Spring

2014 ◽  
Author(s):  
Deepak Tiwari ◽  
Anand Bhope ◽  
Akshay Hegde
Keyword(s):  
Fatigue Life ◽  
Shot Peening ◽  
Size Ratio ◽  
Coil Spring

scholarly journals Shot Peening Effects on Subsurface Layer Properties and Fatigue Performance of Case-Hardened 18CrNiMo7-6 Steel

2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
H. S. Ho ◽  
D. L. Li ◽  
E. L. Zhang ◽  
P. H. Niu
Keyword(s):  
Fatigue Life ◽  
Shot Peening ◽  
Fatigue Testing ◽  
Subsurface Layer ◽  
Fatigue Performance ◽  
Single Shot ◽  
Depth Study ◽  
Enhanced Properties ◽  
Integrity Analysis ◽  
The Way

The present study is conducted with a dual-aim: firstly, to examine the effect of several single shot peening conditions on the subsurface layer properties and fatigue performance of the case-hardened 18CrNiMo7-6 steel, and secondly, to propose an optimized peening condition for improved fatigue performance. By carrying out the subsurface integrity analysis and fatigue testing, the underlying relationships among the peening process, subsurface layer property and fatigue performance are investigated, the way peening conditions affect the fatigue life and its associated scatter for the case-hardened 18CrNiMo7-6 steel is quantitatively assessed. The in-depth study shows that dual peening can be an optimized solution, for it is able to produce a subsurface layer with enhanced properties and eventually gain a significant improvement in fatigue performance.

scholarly journals Experimental Investigation on the Effect of Shot Peening and Deep Rolling on the Fatigue Response of High Strength Fasteners

Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1093 ◽  
Author(s):  
Reggiani
Keyword(s):  
Fatigue Life ◽  
Shot Peening ◽  
High Strength Steels ◽  
High Strength ◽  
Experimental Tests ◽  
Published Data ◽  
Deep Rolling ◽  
Beneficial Impact ◽  
The Impact ◽  
Fatigue Life Enhancement

Shot-peening and deep rolling are mechanical surface treatments that are commonly applied to enhance the fatigue performances of components, owing to their capacity to generate compressive residual stresses and induce work hardening. However, literature is still poor of published data concerning the application of these treatments to high strength steels fasteners, although these represent a class of components among the most widespread. In the present work, the impact of deep rolling and shot-peening performed in the underhead radius of two set of fasteners made of 36NiCrMo and 42CrMoV for fatigue life enhancement has been investigated. The experimental tests consisted of six combinations of shot-peening and deep rolling, including the non-treated state. Two test campaigns have been sequentially carried out with different process parameters and treatment sequences. The results always showed a beneficial impact of the deep rolling on fatigue, especially for the 42CrMoV steel. Conversely, the effect of the shot-peening strongly depended on the selected set of parameters, alternatively leading to an improvement or a worsening of the fatigue life in relation to the level of induced surface roughness.

scholarly journals Influence of Pre-Stress Magnitude on Fatigue Crack Growth Behavior of Al-Alloy

Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1267
Author(s):  
Chunguo Zhang ◽  
Weizhen Song ◽  
Qitao Wang ◽  
Wen Liu
Keyword(s):  
Fatigue Crack ◽  
Fatigue Life ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Shot Peening ◽  
Fatigue Property ◽  
Growth Behavior ◽  
Crack Growth Behavior ◽  
Al Alloy ◽  
Fatigue Crack Growth Behavior

From tensile overload to shot peening, there have been many attempts to extend the fatigue properties of metals. A key challenge with the cold work processes is that it is hard to avoid generation of harmful effects (e.g., the increase of surface roughness caused by shot peening). Pre-stress has a positive effect on improving the fatigue property of metals, and it is expected to strength Al-alloy without introducing adverse factors. Four pre-stresses ranged from 120 to 183 MPa were incorporated in four cracked extended-compact tension specimens by application of different load based on the measured stress–strain curve. Fatigue crack growth behavior and fractured characteristic of the pre-stressed specimens were investigated systematically and were compared with those of an as-received specimen. The results show that the pre-stress ranged from 120 to 183 MPa significantly improved the fatigue resistance of Al-alloy by comparison with that of the as-received specimen. With increasing pre-stress, the fatigue life first increases, then decrease, and the specimen with pre-stress of 158 MPa has the longest fatigue life. For the manner of pre-stress, no adverse factor was observed for increasing fatigue property, and the induced pre-stress reduced gradually till to disappear during subsequent fatigue cycling.

Influence of Different Surface Treatments on Fatigue Life of 7050 Al Alloy

2019 ◽  
Vol 944 ◽  
pp. 142-148 ◽  
Author(s):  
Nan Li ◽  
Hai Tao Li ◽  
Jing Yi Zhou ◽  
Hong Tao Liu ◽  
Chang Kui Liu ◽  
...  
Keyword(s):  
Residual Stress ◽  
Fatigue Life ◽  
Fracture Surface ◽  
Surface Morphology ◽  
Surface Analysis ◽  
Shot Peening ◽  
Surface Treatments ◽  
Al Alloy ◽  
Stress Measurements ◽  
Fracture Surface Analysis

The fatigue life of 7050 Al alloy samples after different surface treatments, i.e., as-machined, anodizing, shot peening, and shot peening followed by anodizing, had been tested. The shot peening treatment specimens presented the longest average fatigue life. The fatigue life of anodizing treatment specimens decreased by 69.3% and 78.8% at 215 MPa and 260 MPa stress levels than as-machined ones. Introducing the shot peening treatment before anodizing can increase the fatigue life by 220% / 296.9% at 215 MPa/260 Mpa than that only treated by anodizing. The effect of the surface treatments on the fatigue life were studied by performing surface morphology investigation, residual stress measurements and fracture surface analysis.

A Study on the Fatigue Characteristics of Al6061-T651 by Shot Peening Velocity

2006 ◽  
Vol 326-328 ◽  
pp. 1093-1096 ◽  
Author(s):  
Won Jo Park ◽  
Sun Chul Huh ◽  
Sung Ho Park
Keyword(s):  
Residual Stress ◽  
Surface Roughness ◽  
Fatigue Life ◽  
Shot Peening ◽  
High Speed ◽  
Compressive Residual Stress ◽  
Velocity Increase ◽  
Fatigue Characteristics ◽  
Height Increase ◽  
Small Steel

Small steel ball is utilized in Shot peening process. Called “shot ball” are shot in high speed on the surface of metal. When the shot ball hit the surface, it makes plastic deformation and bounce off, that increase the fatigue life by compressive residual stress on surface. In this study, the results of observation on the tensile strength, hardness, surface roughness, compressive residual stress and fatigue life of a shot peened Al6061-T651 were obtained. Experimental results show that arc height increase tremendously by shot velocity. Also, it shows that surface roughness, hardness, compressive residual stress and fatigue life increase as shot velocity increase.

scholarly journals Rolling Contact Fatigue Life of Case−Hardened Steel Treated by Shot Peenings with Shot Diameters of 0.05 mm and 0.30 mm

2011 ◽  
Vol 86 ◽  
pp. 645-648 ◽  
Author(s):  
Lei Wang ◽  
Guang Liang Liu ◽  
Masanori Seki ◽  
Masahiro Fujii ◽  
Qian Li
Keyword(s):  
Surface Roughness ◽  
Fatigue Life ◽  
Shot Peening ◽  
Fine Particle ◽  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Surface Hardness ◽  
Hardened Steel ◽  
Rolling Contact ◽  
Contact Fatigue Life

In order to investigate the influence of different shot peenings on the rolling contact fatigue life of case−hardened steel, the thrust type rolling contact fatigue test was performed with a ball−on−disk contact tester. In this study, the case−hardened steel disks were treated by the fine particle peening with a shot diameter of 0.05 mm and the normal shot peening with a shot diameter of 0.30 mm. The surface hardness and the surface compressive residual stress of the test disks were increased by these peenings. On the other hand, the surface roughness of the test disks was increased by the normal shot peening, and was decreased by the fine particle peening. The rolling contact fatigue test showed that the rolling contact fatigue life of the test disks was improved by the fine particle peening, and was not improved by the normal shot peening. The rolling contact fatigue life of the test disks became longer as their surface roughness became smaller. Therefore, it follows from this that the fine particle peening, which can provide the increase in surface hardness and the decrease in surface roughness, is good for the increase in the rolling contact fatigue life of case−hardened steel.

The Effect of Shot Peening on the Surface Topography and Fatigue Strength of Selected Sheets

2015 ◽  
Vol 818 ◽  
pp. 19-22
Author(s):  
Łukasz Bąk ◽  
Magdalena Bucior ◽  
Felix Stachowicz ◽  
Władysław Zielecki
Keyword(s):  
Fatigue Life ◽  
Fatigue Strength ◽  
Shot Peening ◽  
Experimental Tests ◽  
Special Treatment ◽  
Surface Layers ◽  
Impact Bending ◽  
Improve Fatigue Strength ◽  
Compressive Residual Stresses ◽  
Improve Fatigue

Numerous investigations have been performed in an attempt to improve fatigue strength of materials by creating compressive residual stresses in the surface layers as a result of the shot peening process. For example, during exploitation of the separating screener, some parts of screen sieve plate situated near the fixed edge undergo the largest deformation caused by impact bending and need special treatment. In this paper, the results of experimental tests are presented to analyse the effect of micro shot peening on surface layer characteristics and fatigue strength of steel sheet specimens. The effect of shot peening is more visible when fatigue life is taking into account. Thus, the use of shot peening of sheet surface made it possible to increase fatigue life of screener sieve.

An Integrated DEM-FEM Model for Shot Peening Applications

2019 ◽  
Author(s):  
Dhanooj Bobba ◽  
Praveen Ramaprabhu ◽  
Harish P. Cherukuri
Keyword(s):  
Fatigue Life ◽  
Shot Peening ◽  
Spherical Particles ◽  
Surface Layers ◽  
High Speeds ◽  
Compressive Stresses ◽  
Almen Intensity ◽  
Parametric Studies ◽  
Coupled Technique ◽  
Element Method

Abstract Shot peening is a commonly used technique for improving the fatigue life of machine components by inducing compressive residual stresses in the surface layers. This process involves plastically deforming the surface layers by impacting with spherical particles at high speeds. The induced residual compressive stresses resist crack propagation and thus increase the fatigue life. The intensity of shot peening, measured using the Almen test, is an essential quantity for ensuring shot peening effectiveness and repeatability. It depends on various process parameters such as the shot speed, shot size, shot material, impact direction, and flow rate. In this study, a novel computational model is developed to simulate the Almen intensity tests on a Type-C strip accurately. The model uses a coupled technique based on the discrete element method (DEM) and the conventional finite element method (FEM). The predicted Almen intensity values agree with analytically calculated values. Results from the parametric studies conducted to analyze the influence of various parameters on the Almen intensity indicate that many different combinations of these parameters can obtain a given Almen intensity although the residual stress fields may vary.

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