scholarly journals Evaluation of Microstructure and Impact Toughness of Shielded Metal Arc Dissimilar Weldments of High Strength Low Alloy Steel and Austenitic Stainless Steel

2020 ◽  
Vol 5 (2) ◽  
Author(s):  
Misbahu A Hayatu ◽  
Emmanuel T Dauda ◽  
Ola Aponbiede ◽  
Kamilu A Bello ◽  
Umma Abdullahi
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Toughness ◽  
Impact Energy ◽  
High Strength ◽  
Impact Testing ◽  
Welding Parameters ◽  
Dissimilar Weld ◽  
Weld Joints ◽  
The Impact

There is a growing interest for novel materials of dissimilar metals due to higher requirements needed for some critical engineering applications. In this research, different dissimilar weld joints of high strength low alloy (HSLA) and 316 austenitic stainless steel grades were successfully produced using shielded metal arc welding (SMAW) process with 316L-16 and E7018 electrodes. Five variations of welding currents were employed within the specified range of each electrode. Other welding parameters such as heat inputs, welding speeds, weld sizes, arc voltages and time of welding were also varied. Specimens for different weld joint samples were subjected to microstructural studies using optical and scanning electron microscopes. The impact toughness test was also conducted on the samples using Izod impact testing machine. The analysis of the weld microstructures indicated the presence of type A and AF solidification patterns of austenitic stainless steels. The results further showed that the weld joints consolidated with E7018 electrode presented comparatively superior impact energy to the weldments fabricated by 316L-16 electrode. The optimum impact energy of E7018-weld joints (51J) was attained at higher welding heat inputs while that of 316L-16-weld joints (35J) was achieved at lower welding heat inputs, which are necessary requirements for the two electrodes used in the experiment. Hence, the dissimilar weld joints investigated could meet requirement for engineering application in offshore and other critical environments.Keywords—Dissimilar metal weld, heat input, impact toughness, microstructures

scholarly journals Microstructure and Mechanical Properties of Heat-Affected Zone of Repeated Welding AISI 304N Austenitic Stainless Steel by Gleeble Simulator

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 773
Author(s):  
Y.H. Guo ◽  
Li Lin ◽  
Donghui Zhang ◽  
Lili Liu ◽  
M.K. Lei
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Energy ◽  
Heat Affected Zone ◽  
Ferrite Content ◽  
Equipment Safety ◽  
Microstructure And Mechanical Properties ◽  
Δ Ferrite ◽  
The Impact

Heat-affected zone (HAZ) of welding joints critical to the equipment safety service are commonly repeatedly welded in industries. Thus, the effects of repeated welding up to six times on the microstructure and mechanical properties of HAZ for AISI 304N austenitic stainless steel specimens were investigated by a Gleeble simulator. The temperature field of HAZ was measured by in situ thermocouples. The as-welded and one to five times repeated welding were assigned as-welded (AW) and repeated welding 1–5 times (RW1–RW5), respectively. The austenitic matrices with the δ-ferrite were observed in all specimens by the metallography. The δ-ferrite content was also determined using magnetic and metallography methods. The δ-ferrite had a lathy structure with a content of 0.69–3.13 vol.%. The austenitic grains were equiaxial with an average size of 41.4–47.3 μm. The ultimate tensile strength (UTS) and yield strength (YS) mainly depended on the δ-ferrite content; otherwise, the impact energy mainly depended on both the austenitic grain size and the δ-ferrite content. The UTS of the RW1–RW3 specimens was above 550 MPa following the American Society of Mechanical Engineers (ASME) standard. The impact energy of all specimens was higher than that in ASME standard at about 56 J. The repeated welding up to three times could still meet the requirements for strength and toughness of welding specifications.

Investigation on Impact Energy of S30403 Austenitic Stainless Steel at Different Temperatures

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Zhiwei Chen ◽  
Caifu Qian ◽  
Guoyi Yang ◽  
Xiang Li
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Cross Section ◽  
Test Temperature ◽  
Impact Energy ◽  
Welded Joint ◽  
Charpy Impact ◽  
Base Plate ◽  
Charpy Impact Energy ◽  
The Impact

In this paper, a series of impact tests on S30403 austenitic stainless steel at 20/−196/−269 °C were performed to determine the effects of cryogenic temperatures on the material properties. Both base plate and welded joint including weld and heat-affected zone were tested to obtain the Charpy impact energy KV2 and lateral expansion rate at the cross section. It was found that when the test temperature decreased from 20 °C to −196 °C or −269 °C, both the Charpy impact energy KV2 at the base plate and welded joint decreased drastically. Specifically, the impact energy KV2 decreased by 20% at the base plate and decreased by 54% at the welded joint from 20 °C to −196 °C, but the impact energy of base plate and welded joint did not decrease, even increased when test temperature decreased from −196 °C to −269 °C. Either at 20 °C or −196 °C, the impact energy KV2 with 5 × 10 × 55 mm3 specimens was about 0.53 times that of the 7.5 × 10 × 55 mm3 specimens, much lower than 2/3, the ratio of two specimens’ cross section areas.

The effect of neutron irradiation on the impact toughness of austenitic stainless steel in ultrafine-grained state

2021 ◽  
Vol 544 ◽  
pp. 152680
Author(s):  
Valentin K. Shamardin ◽  
Tatyana M. Bulanova ◽  
Alexander E. Fedoseev ◽  
Alexei A. Karsakov ◽  
Ruslan Z. Valiev ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Toughness ◽  
Neutron Irradiation ◽  
Ultrafine Grained ◽  
The Impact

scholarly journals A Fractographical Study on Dissimilar Weld Joints of SAF 2205 and Hastelloy C-276

2018 ◽  
Vol 188 ◽  
pp. 02018
Author(s):  
Emrullah Çelikkol ◽  
Mustafa Tümer ◽  
Ş. Hakan Atapek ◽  
M. Zaim Kerimak
Keyword(s):  
Impact Toughness ◽  
Fracture Surface ◽  
Heat Affected Zone ◽  
Root Zone ◽  
Welding Parameters ◽  
Face Centered Cubic ◽  
Dissimilar Weld ◽  
Gas Tungsten Arc ◽  
Saf 2205 ◽  
The Impact

In this study, a dissimilar weld joint between SAF 2205 and Hastelloy C-276 was manufactured by using gas tungsten arc welding and its notched impact fracture behaviour was investigated. Initially, V-type welding mouth was opened and the welding was performed by multi-pass. In welding procedure, ERNiCrMo-3 material used as a filler metal and the heat input was varied between 0.48-1.10 kJ/mm depending on welding parameters. Both welding pool and root zone were protected by an argon atmosphere. Multi notched impact tests were performed at room temperature. Weld metal had an impact toughness value as 92 J and its fracture surface exhibited several oriented cracking paths due to its solidified structure. The impact toughness value was measured as 82 J for heat affected zone of SAF 2205 and its fractograph reflected the coarser and deeper dimples. Heat affected zone of nickel based alloy had the highest impact toughness value as 116 J among the studied joints due to the more plastic deformation capability of nickel having face centered cubic structure, however, its fracture surface under impact loading exhibited several cracks propagating throughout the fusion line having equiaxed dendrites.

Impact Performance of ZnAl27Cu2.5MgMn Alloy from Room Temperature to 250°C

2014 ◽  
Vol 915-916 ◽  
pp. 597-601
Author(s):  
Ming Long Kang ◽  
Wu Hu ◽  
Jian Min Zeng
Keyword(s):  
Impact Toughness ◽  
Impact Energy ◽  
Room Temperature ◽  
Impact Testing ◽  
Impact Behavior ◽  
Impact Performance ◽  
Temperature Impact ◽  
Spectrum Curve ◽  
The Impact ◽  
Pendulum Impact

The impact performance of ZnAl27Cu2.5MgMn alloy from room Temperature to 2500 °C has been investigated by pendulum impact testing. The surface morphology of impact fracture is observed by scan electron microscope (SEM). The results indicate that impact energy of the alloy decreases as the temperature increases when the temperatures are lower than 100°C. Between 100°C and 200°C, impact energy increases as the temperature increases. And when the temperature exceeds 250°C, impact energy decreases dramatically. Impact energy gets to the maximum at room temperature. Impact behavior of the alloy can be evaluated by the width of impact spectrum curve. The wider the peak of impact spectrum curve, the higher the impact toughness. Whereas impact toughness is worse if peak is narrow.

Study on Property and Microstructure in HAZ of High-Strength Abrasion-Resistant Steel

2006 ◽  
Vol 306-308 ◽  
pp. 947-952
Author(s):  
Ji Tai Niu ◽  
Wei Feng Huang ◽  
Jing Jun Xu ◽  
Yong Liang Guo
Keyword(s):  
Impact Toughness ◽  
Arc Welding ◽  
Physical Simulation ◽  
Heating Temperature ◽  
High Strength ◽  
Welding Parameters ◽  
Gas Shielded Arc Welding ◽  
Resistant Steel ◽  
Carbon Dioxide Gas ◽  
The Impact

In this paper, a type of the high-strength abrasion-resistant steel-NM360 has been studied with the aid of the modern physical simulation technology to solve the problem of its poor weldability. In the experiment, the welding thermal cycles under different cooling conditions with the peak heating temperature of 1320oC were simulated via the Gleeble-1500D thermal/mechanical simulator. The SH-CCT diagram of NM360 has been established by investigating the microstructure transformation course and the hardness of the welded heat-affected zone (HAZ) near fusion line during different cooling process. Moreover, the impact toughness and fracture in HAZ with different cooling rate have been studied. The established SH-CCT diagram and impact toughness in HAZ provide the referential experimental basis for selecting proper welding parameters. At last, the welding parameters for NM360 steel are determined with the aid of nomography of carbon dioxide gas shielded arc welding and empirical formula.

Effect of Static Aging on Mechanical Properties of an 18Cr-8Ni-W-Nb-V-N Stainless Steel

2012 ◽  
Vol 706-709 ◽  
pp. 2211-2216
Author(s):  
Ilya Nikulin ◽  
Rustam Kaibyshev
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Toughness ◽  
Early Stage ◽  
Secondary Phase ◽  
Fracture Mechanisms ◽  
Aged Condition ◽  
The Impact

The interrelations between microstructure, precipitation and mechanical properties of the 18Cr-8Ni-W-Nb-V-N austenitic stainless steel were examined under long-term aging at 650°C. It was shown that aging leads to decreasing strength characteristics with increasing aging time despite the fact that hardness tends to increase. In none-aged condition the present steel exhibits superior impact toughness of about 255 J/cm-2. This values decreases gradually at the early stage of the aging. After 1000 hours exposure the impact toughness is 195 J/cm-2 and decreases sharply to 135 J/cm-2 at 3000 hours. However, an evidence for ductile fracture was found even after long-term aging. Degradation in impact toughness and mechanical properties with aging is discussed in relation to microstructure evolution, precipitations of the secondary phase and fracture mechanisms.

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