Multi-method approach to assess the corrosion behavior of a coated WE43 Mg alloy
Developing appropriate and functional coatings for Mg-alloys, such as WE43, in view of controlling the degradation rate in biodegradable applications, requires a realistic understanding of the corrosion processes. While conventional methods such as electrochemical measurements can already give a good estimation about the protectiveness of coatings, immersion tests are also required to simulate a more realistic corrosion scenario (i.e., open-circuit dissolution as a function of time). Mass-loss experiments are a well-established method to determine the total corrosion rates at the end of such tests. However, these tests provide a very static result and may be difficult to interpret depending on the dissolution behavior of the coatings. Therefore, we present an analysis of an experimental approach to compare electrochemical data with immersion testing, in which mass loss, hydrogen evolution and ion release data were collected for each sample. Corrosion behavior was studied for bare WE43 alloy as well as for samples with different types of surface pre-treatments and coatings. Critical issues in the different experimental approaches are discussed.