Evaluating phosphorus availability from sewage sludge derived pyrochar and hydrochar in European agriculture

Author(s):  
Maria Pimenta ◽  
Ruben Sakrabani ◽  
Wilfred Otten ◽  
Gabriel Gasco ◽  
Ana Maria Mendez

<p>Currently, phosphorus (P) mine reserves are monopolised by several countries and its market price variations represents a challenge for modern agriculture systems. Consequently relying on alternative renewable sources of P such as sewage sludge (SS) is timely as its supply is expected to increase with population worldwide. However, this has to be carefully managed to ensure potential pollutant transport when applied to soils.</p><p>However, alternative treatment options can reduce this risk and create greater value from SS as a P-fertiliser. By carbonizing the residues through Pyrolysis or Hydrothermal Carbonization (HTC), organic pollutants can be significantly decomposed, and its volume reduced, which ease enormously its management (R. Huang & Tang, 2015). Different characteristics will be obtained depending on the thermal process and the conditions to which the sample is subjected, differentiating the potential applications of the pyrochar/hydrochar obtained respectively. Nevertheless, the data gathered for yield crop responses from sewage sludge thermal derivatives is still very scarce and hence more information needs to be produced.</p><p>The aim of this research is to evaluate interactions in phosphorus availability of spring wheat from SS and its thermally treated derivatives, when added on its own and in combination with raw SS as soil amendment. Two pyrochars were produced at the Polytechnic University of Madrid though pyrolysis at 400⁰C-1h and 300⁰C-1h using pre-oven dried (105⁰C-48h) sewage sludge from Spain.  Two hydrochars were obtained through Hydrothermal Carbonization in another reactor at 180⁰C-4h and 240⁰C-4h using raw sludge adjusted to 15% d.m. All samples were analyzed for physical-chemical changes and applied to the soil in a glasshouse experiment.</p><p>Results confirmed different degrees of carbonization through the selected treatments, gaining similar characteristics to sub-bituminous coals after pyrolysis and midpoint after HTC. A germination test indicated that the phytotoxicity of the raw material was reduced after all thermal treatments, with the best effect being through pyrolysis. However, P availability was reduced in all derivatives, 65.6% in Pyrochars and 41.5% HTC from the original SS.</p><p> A 136 pots study with amended soils at different rates showed that despite P availability on initial conditions, after 3 months P became more available, being at least twice the amount found in the original soil, higher if the treatments were combined with additional wet SS (1:1). It also revealed a reduction of pH<sub>initial</sub>=[7-8] to pH<sub>final</sub>=[6-7] after harvesting and a slight increment on the Electrical Conductivity [0.15-6.7]µS/cm (max value 16.6µS/cm) probably due the different mineralization of the derivatives amendments and the washing of the materials through the soil profiles.</p><p>The data gathered with this research to date suggests that, the addition of the sewage sludge derivatives on their own indeed decreases the production of grain. However, with the combination of a commercialized sludge (SS2) at the highest rate, no negative effects have been reported after the first crop season. Derived pyrochar and hydrochar offer an alternative source of available phosphorus to mitigate the growing demand of mineral phosphorus reserves whilst providing at the same time a good base of organic matter for low fertile soils.</p>

2016 ◽  
Vol 15 (3) ◽  
pp. 840-848
Author(s):  
B. Geraats ◽  
M. Parnowska ◽  
L. Kox

Abstract At Linz-Unkel (Germany) sewage treatment plant the first full scale state-of-art EloDry-Pro® plant for sewage sludge has been constructed, consisting of the PYREG® reactor and the EloDry® belt dryer. The system is characterised by small footprint, flexibility, modular design and efficient energy management. The sludge dried using an EloDry® belt dryer undergoes staged combustion using the PYREG® module at around 6,500°C. This reduces the sludge to a fraction of its original volume while disinfecting it and removing micro-pollutants such as pharmaceutical residues. The residual ash, which has a high percentage of plant-available phosphorus, is then supplied to the fertiliser industry as a recycled raw material. The working principle of EloDry-Pro® installation, including heat flows of the system, is presented. The paper describes Pyreg®'s advanced emission control systems, preventing NOx formation and removing harmful substances such as mercury and sulphur. The EloDry-Pro® technology is an innovative and cost-effective approach to decentralised thermal recycling of sewage sludge. Both sewage sludge volumes and transportation costs are reduced by up to 90%, therefore making it a low carbon cost-effective alternative to the transportation of sludge and allowing local sludge processing at plants under 100 k population.


Agronomy ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1506
Author(s):  
Yawen You ◽  
Jakob Klein ◽  
Tobias Edward Hartmann ◽  
Peteh Mehdi Nkebiwe ◽  
Huaiyu Yang ◽  
...  

Recovering and recycling phosphorus (P) from sewage sludge ash (SSA) for the purpose of P fertilizer production contributes to reducing the input of mined phosphate-minerals and closing of the P cycle. However, direct use of SSA as fertilizer is often a questionable strategy due to its low nutrient use efficiency. In addition, the environmental risk potential of utilizing SSA in agriculture is still unclear, in particular potential toxic element (PTE) contamination. In this study, a mixture of SSA and rock phosphate was used at lab-scale superphosphate (SP) production. P availability of the final product and PTE contamination (Cd, Cr, Cu, Zn, Pb, Ni) in soil and crop was investigated through maize (Zea mays L.) cultivation. Results showed that the application of SP that was produced by 25% SSA replacement did not affect the growth, P uptake, and PTE content in aboveground maize compared to the application of SP produced without SSA replacement. However, significant inputs of SP with SSA replacement may decrease the solid-soil solution partitioning of Cu, Ni and Pb in the long-term. Separation of municipal/industrial sludge and PTE removal technology are necessary to be implemented prior to the use of SSA as a secondary raw material in P-fertilizer production.


Agronomy ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 623
Author(s):  
Marina Paneque ◽  
José María de la Rosa ◽  
Antonio Patti ◽  
Heike Knicker

The expected shortage of global phosphate has enforced the search for alternative resources for P fertilizers. Therefore, the present study focuses on the turnover of phosphorus (P) of hydrochars and pyrochars derived from sewage sludge (SS) in soils during plant growth. We designed a pot experiment in which Lolium perenne L. was allowed to grow on a Calcic Cambisol amended with SS-derived chars. Hydrothermal carbonization (HTC) yielded the SS-hydrochars (200 °C, 260 °C; 30 min, 3 h), whereas the SS-pyrochars were obtained after dry pyrolysis (600 °C, 1 h). Increasing severity of HTC lowered the recovery of total P (PT) from the feedstock to 76%. The Olsen-P diminished from 4% PT in the untreated sludge to 1% PT in the hydrochars, whereas the pyrochars exhibited an Olsen-P between 3 and 6%. At the end of the pot experiment, the soils amended with pyrochars and with hydrochars produced at 200 °C contained more Olsen-P than the unamended soils, proving that P-rich chars can indeed serve as a P fertilizer. Part of the P sequestered in the chars turned into a mobile form during the experiment. After addition of our chars, the soil pH remained alkaline, allowing the conclusion that P could not have been solubilized through just abiotic processes. We suggest that biological and biochemical processes are involved in this mobilization. This work demonstrates that, in order to evaluate the efficiency of an organic amendment as a P fertilizer, the knowledge of their P availability alone is not sufficient and a better understanding of the biochemical processes involved in the cycling of its immobilized P is certainly required.


Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2697
Author(s):  
Gabriel Gerner ◽  
Luca Meyer ◽  
Rahel Wanner ◽  
Thomas Keller ◽  
Rolf Krebs

Phosphorus recovery from waste biomass is becoming increasingly important, given that phosphorus is an exhaustible non-renewable resource. For the recovery of plant nutrients and production of climate-neutral fuel from wet waste streams, hydrothermal carbonization (HTC) has been suggested as a promising technology. In this study, digested sewage sludge (DSS) was used as waste material for phosphorus and nitrogen recovery. HTC was conducted at 200 °C for 4 h, followed by phosphorus stripping (PS) or leaching (PL) at room temperature. The results showed that for PS and PL around 84% and 71% of phosphorus, as well as 53% and 54% of nitrogen, respectively, could be recovered in the liquid phase (process water and/or extract). Heavy metals were mainly transferred to the hydrochar and only <1 ppm of Cd and 21–43 ppm of Zn were found to be in the liquid phase of the acid treatments. According to the economic feasibility calculation, the HTC-treatment per dry ton DSS with an industrial-scale plant would cost around 608 USD. Between 349–406 kg of sulfuric acid are required per dry ton DSS to achieve a high yield in phosphorus recovery, which causes additional costs of 96–118 USD. Compared to current sewage sludge treatment costs in Switzerland, which range between 669 USD and 1173 USD, HTC can be an economically feasible process for DSS treatment and nutrient recovery.


2021 ◽  
Vol 11 (2) ◽  
pp. 579
Author(s):  
Max Schmid ◽  
Selina Hafner ◽  
Günter Scheffknecht

The conversion of biogenic residues to fuels and chemicals via gasification and synthesis processes is a promising pathway to replace fossil carbon. In this study, the focus is set on sewage sludge gasification for syngas production. Experiments were carried out in a 20 kW fuel input bubbling fluidized bed facility with steam and oxygen as gasification agent. In-situ produced sewage sludge ash was used as bed material. The sensitivity of the key operation parameters gasifier temperature, oxygen ratio, steam to carbon ratio, and the space velocity on the syngas composition (H2, CO, CO2, CH4, CxHy, H2S, COS, NH3, and tars) was determined. The results show that the produced syngas has high H2 and CO concentrations of up to 0.37 m3 m−3 and 0.18 m3 m−3, respectively, and is thus suitable for synthesis of fuels and chemicals. By adjusting the steam to carbon ratio, the syngas’ H2 to CO ratio can be purposely tailored by the water gas shift reaction for various synthesis products, e.g., synthetic natural gas (H2/CO = 3) or Fischer–Tropsch products (H2/CO = 2). Also, the composition and yields of fly ash and bed ash are presented. Through the gasification process, the cadmium and mercury contents of the bed ash were drastically reduced. The ash is suitable as secondary raw material for phosphorous or phosphate fertilizer production. Overall, a broad database was generated that can be used for process simulation and process design.


Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3363
Author(s):  
Jolanta Latosińska ◽  
Maria Żygadło ◽  
Przemysław Czapik

Wastewater treatment processes produce sewage sludge (SS), which, in line with environmental sustainability principles, can be a valuable source of matter in the production of lightweight expanded clay aggregate (LECA). The literature on the influence of SS content and sintering temperature on the properties of LECA is scarce. This paper aims to statistically evaluate the effects of SS content and sintering temperature on LECA physical properties. Total porosity, pore volume, and apparent density were determined with the use of a density analyzer. A helium pycnometer was utilized to determine the specific density. Closed porosity was calculated. The test results demonstrated a statistically significant influence of the SS content on the specific density and water absorption of LECA. The sintering temperature had a significant effect on the specific density, apparent density, total porosity, closed porosity, total volume of pores, and water absorption. It was proved that a broad range of the SS content is admissible in the raw material mass for the production of LECA.


2021 ◽  
Vol 72 (1) ◽  
pp. e389
Author(s):  
M. Camlica ◽  
G. Yaldiz

The nicotine, reducing sugar and ion contents from the threshing of tobacco can re-used from the industry. The crude oil and fatty oil compositions of tobacco seeds can be considered as an alternative source of raw material for biodiesel. In this study, the nicotine, reducing sugar content, crude oil, fatty acid composition and ion content were determined in 29 genotypes and 1 cultivar of tobacco. The genetic diversity was determined among the tobacco cultivar and genotypes base on examined properties. The nicotine content varied between 0.10-0.87%, reducing sugar ranged from 9.70-21.30%, crude oil varied between 24.33-47.00% and fatty acid compositions was found in the range of 77.94-100%. Linoleic (13.92-75.04%) and butyric (0.33-64.98%) acids were the major components. Overall, the BSR-5 (52.56 mg/g) and ESR-5 (44.58 mg/g) genotypes exhibited the highest potassium contents and ESR-7 (6.54 mg/g) and ESR-8 (1.28 mg/g) genotypes had the lowest chlorine contents. As a result of this study, the highest nicotine content, reducing sugar and crude oil of tobacco were found in ESR-4, ESR-11 and BSR-5 genotypes, respectively. The dendrogram analysis divided the tobacco into two main groups and most of the same origin genotypes fell into the same group. The results indicated that the different tobacco leaves and seeds can be evaluated as an alternative source in the industry as cigarettes, biodiesel and different industrial applications such as cosmetic, oil paints and varnishes based on their chemical properties.


2019 ◽  
Vol 120 ◽  
pp. 166-175 ◽  
Author(s):  
Małgorzata Wilk ◽  
Aneta Magdziarz ◽  
Kandasamy Jayaraman ◽  
Monika Szymańska-Chargot ◽  
Iskender Gökalp

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