The Characteristics of Closed Pores in Coals With Different Ranks

The closed pores in coal seams influence the storage of coalbed methane. The investigation of closed pores characteristics for coals is of great significance in improving the production of coalbed methane and revealing the mechanism of coal and gas outburst. However, due to limitations in analytical techniques, the characteristics and evolution mechanism of closed pores in coals with different ranks are not sufficiently understood. In this paper, eight coal samples with different ranks were collected and characterized by small-angle X-ray scattering (SAXS) and low-temperature nitrogen adsorption (LTNA). The open and closed pores of coals with various ranks were studied, and the mechanism for evolution of closed pores during coalification was proposed. The results show that among eight coal samples with different ranks, the closed porosity of low-metamorphic coals is relatively lower, the closed porosity of medium-metamorphic coals is in the middle, and the closed porosity of high-metamorphic coals is relatively higher. The change in closed porosity for coals with different ranks may be related to varieties of the molecular structure of coals. The low-metamorphic coals have more disordered arrangement of molecular structure and easily form connected pores. Therefore, the closed porosity in low-metamorphic coals is low. The aromatization of medium-metamorphic coals turns aliphatic chains into closed aromatic rings, and the closed porosity of these coals also increases. When coals reach a high degree of metamorphism, polycondensation compacts the coal macromolecular structure, providing for easy formation of closed pores between aromatic condensed rings, so the closed porosity is obviously increased in high-metamorphic coals. This study has dual significance in advancing the understanding of open and closed pores in coals and the mechanism of coal and gas outburst.

The Effect of Spray Distance on Porosity, Surface Roughness and Microhardness of WC-10Co-4Cr Coatings Deposited by HVOF

The paper presents the computational studies on the microstructure of WC-Co-Cr coatings deposited by High Velocity Oxy Fuel spraying (HVOF). The study covers the porosity assessment according to ASTM E2109-01 standard, carried out in ImageJ software, in terms of volume porosity, size and shape of the pores. The evaluation was preceded by scanning electron microscope (SEM) observations at magnifications of 2000x and 5000x. Additionally, topography analysis has been performed by confocal laser scanning microscope (CLSM), and the surface roughness Ra was evaluated by the contact method with use of a stylus profilometer. Finally, the influence of porosity was observed for coatings microhardness HV0.3. According to the results, the total closed porosity was found to be in the range of 5.01 vol.% and 5.38 vol.%. The dominated pores in the coatings were of size 0.1-1.0 μm. Studies showed that HVOF process enabled deposition of dense coatings, characterized by homogenous distribution of pores and low roughness.

Easily Sinterable Low-Alloy Steel Powders for P/M Diamond Tools

The work presents the design and fabrication procedures used to manufacture inexpensive iron-base powders employed as a matrix in diamond-impregnated tool components. Three newly developed low alloy steel powders, containing from 94.4 to 99.4 wt.% Fe, have been formulated with the assistance of ThermoCalc software and produced by means of a proprietary process patented by AGH-UST. It has been shown that the powders are readily pressureless sintered to a closed porosity condition (>95% theoretical density) at a temperature range between 840 and 950 °C. All as-consolidated materials achieve the desired tool matrix hardness of more than 200 HV. One of the experimental powders has been designed to partly melt within the sintering window. This is particularly important in fabrication of wire saw beads by the conventional press and sinter route because sintering of a diamond-impregnated ring and its further brazing to a tubular steel holder can be combined into one operation.

Structural, Thermal and Dielectric Properties of Low Dielectric Permittivity Cordierite-Mullite-Glass Substrates at Terahertz Frequencies

Glass–ceramic composites containing cordierite, mullite, SiO2 glass and SiO2-B2O3-Al2O3-BaO-ZrO2 glass were fabricated in a process comprising solid state synthesis, milling, pressing and sintering. Thermal behavior, microstructure, composition and dielectric properties in the Hz-MHz, GHz and THz ranges were examined using a heating microscope, differential thermal analysis, thermogravimetry, scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction analysis, impedance spectroscopy, transmission method and time domain spectroscopy (TDS). The obtained substrates exhibited a low dielectric permittivity of 4.0–4.8. Spontaneously formed closed porosity dependent on the sintering conditions was considered as a factor that decreased the effective dielectric permittivity.

Characterization and Microstructural Evolution of WC-Co Cemented Carbides

Two types of cemented carbides have been elaborated from three mixtures of WC and Co powders containing 3, 5 and 6% of cobalt mass. Three samples of these mixtures have been obtained by liquid phase sintering and three others of the same composition have been sintered then densified by hot isostatic pressing (HIP). Observations by scanning electronic microscope have allowed to note that the samples elaborated by sintering followed by an HIP densification have a more homogeneous structure than that observed in the sintered samples. Under the compression, the WC grains flattens and interlock more easily from one another which gives a uniform surface appearance. Energy dispersion analysis shows that these samples contain a very small voluminal fraction of graphite and residual porosities, these are more pronounced in sintered samples, especially in the case of alloys with a low Co content (3 and 5%). X rays diffraction analysis allowed to show clearly the existence of cobalt type carbide in the sintered samples. Measurement of the closed porosity allows to observe that the sintering process followed by densification by HIP leads to the elaboration of alloys with a low rate of closed porosity. Microhardness of these samples have improved hardnesses.

The Influence of Sewage Sludge Content and Sintering Temperature on Selected Properties of Lightweight Expanded Clay Aggregate

Wastewater treatment processes produce sewage sludge (SS), which, in line with environmental sustainability principles, can be a valuable source of matter in the production of lightweight expanded clay aggregate (LECA). The literature on the influence of SS content and sintering temperature on the properties of LECA is scarce. This paper aims to statistically evaluate the effects of SS content and sintering temperature on LECA physical properties. Total porosity, pore volume, and apparent density were determined with the use of a density analyzer. A helium pycnometer was utilized to determine the specific density. Closed porosity was calculated. The test results demonstrated a statistically significant influence of the SS content on the specific density and water absorption of LECA. The sintering temperature had a significant effect on the specific density, apparent density, total porosity, closed porosity, total volume of pores, and water absorption. It was proved that a broad range of the SS content is admissible in the raw material mass for the production of LECA.

Porosity formation during atmospheric ice accretion: measurements using micro-computed tomography

Atmospheric ice accretion results from the exposure of technical equipment or facilities to cold and humid environments. Supercooled droplets in a cloud can impact an airplane's surface and quickly form an ice layer. The presence of air pockets in such a layer is well known and explains the white appearance of some of the accretions. However, estimation of its porosity values and studies on the pore formation mechanics remain limited. In this study, we performed tests in an icing wind tunnel and scans with micro-computed tomography to address these issues. Here, we show that the accretion has closed porosity below 1%, which is mostly produced by the interaction between a spray-like impact on the water surface. The insights we provide here are important to improve ice accretion modelling techniques and establish a different approach to address the interaction between the cloud and the surfaces exposed to atmospheric icing.

Influence of modifying additives on the structural characteristics and properties of portland cement concretes

The influence of polycarboxylate and naphthalene-sulfone superplasticizers, paraffin hydrophobizator and complex hydrophobic-plasticizing additives on the structural characteristics, physical-mechanical, hydrophysical properties, corrosion resistance and frost resistance of fine-grained Portland cement concretes was studied. Structural parameters of concretes (average and true density; density coefficient; total, open, closed porosity) were compared with compressive strength, water absorption, softening coefficients and salt resistance of materials. It is shown that the introduction of superplasticizers increases the density, softening coefficients and salt resistance, reduces the water absorption of Portland cement structures, and the use of paraffin hydrophobization and complex hydrophobic-plasticizing additives increases the closed porosity as a result of the formation of mosaic hydrophobic films on the surface of solid phases, which have a positive effect on the hydrophysical and physical-mechanical properties of concretes.