Dispersion of Channel Gas Black in Rubber. Effect of Stearic Acid and Other So-called Dispersing Agents

1935 ◽  
Vol 8 (3) ◽  
pp. 470-482
Author(s):  
C. R. Park ◽  
V. N. Morris

Abstract THE completeness of wetting of carbon black by rubber, the consequent state of dispersion of the black, and the effect of the surface forces in the development of reënforcement of the rubber have been the subjects of much deliberation and experimentation. Of special interest has been the effect of stearic acid upon the dispersing power of rubber for carbon black. On the basis of Green's observation (6) that the dispersion of zinc oxide which had previously flocculated in kerosene resulted in a pronounced softening of the mixture, Goodwin and Park (5) concluded that stearic acid has little effect upon the dispersion of carbon black in rubber. They pointed out that stearic acid has a slight softening action in uncured stock and in cured stock containing no zinc oxide, and that the addition of fatty acid to a stock containing no zinc oxide affects its physical properties adversely. Although they considered that these facts furnished slight indications of a dispersing effect by the stearic acid, these authors offered no convincing evidence of the dispersing effect of stearic acid on carbon black in rubber. For various reasons, including the fact that the plasticity of uncured black stocks is not materially affected by the presence of zinc stearate, Goodwin and Park also concluded that zinc stearate is not a dispersing agent for blacks. In fact, they postulated that the effect of zinc stearate, if any, is to decrease the wetting of the black by the medium and hence to cause flocculation. Since the combined addition of zinc oxide and stearic acid to a rubber-sulfur mix results in an improvement in properties, these investigators were finally led to the conclusion that the principal effect of these soap-forming agents in a carbon black stock is on the curing properties of the rubber itself rather than on the dispersion of the black.

1929 ◽  
Vol 2 (4) ◽  
pp. 633-636
Author(s):  
J. T. Blake

Abstract The equations used in the calculations are based on the assumption that the adsorbed molecules are dipoles and are adsorbed in an oriented condition. That the values check is evidence that the proposed theory of dispersion is correct and that the dispersing agent is in an oriented condition on the surface of the filler particle. It is possible to calculate that the center of the dipole axis is 4.2 A˚ngströms from the filler surface. Since this value is but 20 per cent of the length of the stearic acid molecule, the carboxyl group is the chief contributor to its dipole moment. This would imply that the length of the hydrocarbon chain is probably not critical so far as the dispersing properties of a fatty acid are concerned. The mechanism of the successful dispersion of fillers other than carbon black should be essentially the same. The whole theory throws much light on the essential part that the naturally occurring fatty acids and added stearic acid play in the dispersion of carbon black in rubber and explains why the addition of small amounts of stearic acid to rubber, especially to rubbers deficient in the naturally occurring dispersing agents, tends to produce a better and more uniform product.


Polymers ◽  
2020 ◽  
Vol 12 (3) ◽  
pp. 668 ◽  
Author(s):  
Yan Wu ◽  
Xinyu Wu ◽  
Feng Yang ◽  
Jiaoyou Ye

In this paper, the waterborne UV lacquer product (WUV) was used as the main raw material, zinc oxide (ZnO) was used as the additive, and the stearic acid as the surface modifier. According to the method of spraying coating on the surface of poplar wood (Populus tomentosa), a simple and efficient preparation method was carried out to generate a super-hydrophobic surface and enhance the erosion resistance of the coating. By testing, the contact angle (CA) of water on the coating surface can reach 158.4°. The microstructure and chemical composition of the surface of coatings were studied by scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FT-IR), and X-ray diffraction (XRD). The results showed that under acidic conditions, the non-polar long chain alkyl group of stearic acid vapor molecule reacted with the hydroxyl group in acetic acid, the metal ions of the ZnO were displaced to the stearic acid and generated globular zinc stearate (C36H70O4Zn). The hydrophobic groups –CH3 were grafted to the surface of zinc stearate (ZnSt2) particles and the micro/nano level of multistage flower zinc stearate coarse structure was successfully constructed on the surface of poplar wood, which endowed it with superhydrophobic properties. It is shown that the coating has good waterproof and erosion resistance.


1995 ◽  
Vol 385 ◽  
Author(s):  
Y. M. Tsai ◽  
F. J. Boerio ◽  
Dong K. Kim

ABSTRACTPlasma polymerized acetylene films contained mono- and di-substituted acetylene groups, aromatic groups, and carbonyl groups which resulted from reaction of residual free radicals with oxygen when the films were exposed to the atmosphere. There was some evidence for formation of acetylides in the interphase between the films and the substrates. Reactions occurring in the interphase between the plasma polymerized films and natural rubber were simulated using a model rubber compound consisting of a mixture of squalene, zinc oxide, carbon black, sulfur, stearic acid, diaryl-p-diphenyleneamine, and N,N-dicyclohexylbenzothiazole sulfenamide (DCBS). Zinc oxide and cobalt naphthenate reacted with stearic acid to form zinc and cobalt stearates. The stearates reacted with the benzothiazole sulfonamide moiety of DCBS and with sulfur to form zinc and cobalt accelerator complexes and perthiomercaptides. The complexes and perthiomercaptides reacted with squalene and the plasma polymer to form pendant groups which eventually disproportionated to form crosslinks between squalene and the primer. Migration of double bonds during reaction of the model rubber compound with the films resulted in formation of conjugated double bonds in squalene.


1929 ◽  
Vol 2 (4) ◽  
pp. 636-637
Author(s):  
C. R. Boggs

Abstract Doctor Blake has suggested a theory for the mechanism of filler dispersion and reënforcement. However, he deals only with carbon black in rubber. Carbon black is the most important reënforcing ingredient we have for a tire-tread compound. Being a conductor, it cannot be used in appreciable quantities in insulation. We might consider the possibility of finding a non-conducting reënforcing filler for insulation and also what should be done when the present supply of natural gas is depleted. What is needed is a material similar to clay which is cheap and has a small particle size. With present dispersing agents, clay does not, however, reënforce rubber to anywhere near the extent that carbon black does. For a filler to reënforce satisfactorily it must be well dispersed and adhere firmly to the rubber. The correct dispersing agent should bring this about. This agent should be a polar compound. One portion of the molecule should be soluble in the rubber hydrocarbon and another portion should be capable of being adsorbed by and adhering strongly to the surface of the clay.


1928 ◽  
Vol 1 (3) ◽  
pp. 475-484
Author(s):  
L. B. Cox ◽  
C. R. Park

Abstract The aging properties of compounded rubber stocks are affected by the carbon black which is used. The order of increasing superiority for the blacks tried is Super Spectra, Micronex, Charlton, Goodwin, and Thermatomic. The order of increasing superiority of accelerators is diphenylguanidine, hexamethylenetetramine, ethylidene-aniline, mercaptobenzothiazole. The last two are put in this order mainly because of the inferior original properties of ethylidene-aniline. Results of tensile, abrasion, and weight increase tests are in reasonably good agreement. The effect of acidity in any compounding material is neutralized in a stock containing zinc oxide. Stearic acid is without effect upon aging properties of cured rubber.


2012 ◽  
Vol 31 (2) ◽  
pp. 103
Author(s):  
Asron Ferdian Falaah ◽  
Adi Cifriadi

Pertumbuhan industri otomotif yang semakin pesat mengakibatkan peningkatan permintaan ban kendaraan, sehingga menyebabkan peningkatan jumlah limbah ban bekas. Oleh karena ban bekas sangat sulit terdegradasi oleh alam, maka diperlukan suatu teknik untuk mengatasi permasalahan ini. Salah satu cara untuk menangani limbah ban bekas adalah dengan mendegradasi secara thermal melalui proses pirolisis. Proses pirolisis adalah degradasi thermal suatu bahan dengan sedikit atau tanpa oksigen yang  dilakukan pada temperatur tinggi sekitar  300 – 900 0C.  Limbah ban bekas yang diperoleh dari proses buffing (proses penghalusan) pada pabrik vulkanisir ban mengandung karet dan bahan kimia karet seperti : karet alam, karet sintetis, filler (pengisi) seperti Carbon Black, Sulfur, Zinc Oxide, Processing Oil, Accelators, dll. Produk dari proses pirolisis limbah ban bekas berupa fase padat, cair dan gas. Fase padat adalah berupa arang (char), sedangkan fase cair dan fase gas berupa minyak (Oil) dan senyawa yang tidak terkondensasi (Pyro-gas). Produk cairan pirolisat dapat digunakan sebagai  bahan baku dalam berbagai aplikasi industri seperti industri pelarut, resin, lem, dan dispersing agent untuk pigmen warna. Produk padat berupa arang (char) dapat digunakan sebagai bahan bakar padat atau dapat sebagai arang aktif (activated carbon) yang digunakan dalam unit pemurnian air (water purification unit), sedangkan produk gas dapat digunakan sebagai sumber bahan bakar pada proses pirolisis.


2018 ◽  
Vol 26 (4) ◽  
pp. 325-334
Author(s):  
Omar A. Al-Hartomy ◽  
Ahmed A. Al-Ghamdi ◽  
Said A. Fahra Al-Said ◽  
Nikolay Dishovsky ◽  
Mihail Mihaylov ◽  
...  

The aim of this study was to investigate the influence that different fatty acid zinc salts had on the rheological, curing and mechanical properties of natural rubber based composites filled with silica and containing bi-functional organosilanes in the presence or absence of zinc oxide. The results demonstrated that the combination of zinc oxide and zinc soaps had a strongly pronounced anti-reversion effect. The absence of reversion in the cure curves of the rubber compounds comprising a combination of zinc oxide, stearic acid and zinc soaps, results in retention of their mechanical properties, even after overcure.


Author(s):  
P. Sadhukhan ◽  
J. B. Zimmerman

Rubber stocks, specially tires, are composed of natural rubber and synthetic polymers and also of several compounding ingredients, such as carbon black, silica, zinc oxide etc. These are generally mixed and vulcanized with additional curing agents, mainly organic in nature, to achieve certain “designing properties” including wear, traction, rolling resistance and handling of tires. Considerable importance is, therefore, attached both by the manufacturers and their competitors to be able to extract, identify and characterize various types of fillers and pigments. Several analytical procedures have been in use to extract, preferentially, these fillers and pigments and subsequently identify and characterize them under a transmission electron microscope.Rubber stocks and tire sections are subjected to heat under nitrogen atmosphere to 550°C for one hour and then cooled under nitrogen to remove polymers, leaving behind carbon black, silica and zinc oxide and 650°C to eliminate carbon blacks, leaving only silica and zinc oxide.


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