Rheological Behavior of Hybrid Rubber Nanocomposites
Abstract Melt rheological behavior of acrylic rubber (ACM)/ silica and epoxidized natural rubber (ENR)/ silica hybrid nanocomposites prepared by using sol-gel technique at room temperature was studied for the first time in a Monsanto Processability Tester (capillary rheometer) at nine different shear rates and three different temperatures (100 °C, 110 °C and 120 °C). Tetraethoxysilane (TEOS) was used as the precursor for silica, and water to TEOS mole ratio was maintained at 2:1 throughout the experiments. The loading of TEOS was 10, 30 and 50 wt% with respect to the rubber and the pH of the medium was maintained in the range of 1.0–2.0 by the addition of appropriate amount of concentrated HCl. The shear viscosity showed marginal increment even at higher nanosilica loading for the rubber/ silica nanocomposites. All the compositions displayed pseudoplastic behavior and obeyed Power Law model within the experimental conditions. The reinforcement factor (RF) calculated from the ratio of the viscosities of the filled and the unfilled systems was found to increase with nanosilica content at a particular shear rate. ENR/ silica nanocomposites displayed higher increment of RF compared to ACM/ silica system, which may be due to better polymer-filler interaction in the former. The RF remained almost constant for both the systems with the variation of temperature. The die swell of the nanocomposites was always lower than that of the gum rubber sample, though the nature of variation of die swell with shear rates was different for ACM and ENR nanocomposites. In both the cases, the die swell was found to decease with increase in temperature. The variation in activation energy with the experimental shear rates was also calculated, where the hybrids displayed a decreasing trend in activation energy with the increase in shear rate.