scholarly journals DRY MAGNETIC SEPARATION OF MAGNETITE ORES

2020 ◽  
Vol 17 (34) ◽  
pp. 700-710
Author(s):  
Kanat Sh CHOKIN ◽  
Abdraman I YEDILBAYEV ◽  
Baimurat A YEDILBAYEV ◽  
Vladimir D YUGAY
Keyword(s):  
Magnetic Separation ◽  
Experimental Studies ◽  
Magnetic Separator ◽  
New Model ◽  
Fine Grained ◽  
Magnetite Ore ◽  
Industrial Grade ◽  
Dry Magnetic Separation ◽  
Industrial Scheme ◽  
Dry Beneficiation

The relevance of the paper is that dry magnetic separation (DMS) is the main beneficiation method of magnetite ores. The lack of efficient industrial-grade machines and apparatus for separating fine-grained magnetite ores means that DMS is used mainly as a pre-concentration operation for fairly large classes. The aim of the research is to study the possibility of using a new magnetic separator model in the process of dry beneficiation of magnetite ore from the Bapy deposit. This paper presents theoretical and experimental studies of a new model of a magnetic separator. The mathematical modeling of the magnetic separation process of the device was carried out to evaluate the parameters in accordance with which a laboratory separator was subsequently manufactured. For the experimental study of the properties of this magnetic system, a laboratory magnetic separator was built. The possibility of using a new magnetic separator in the process of dry beneficiation of magnetite ore from the Bapy deposit was investigated. The industrial scheme being implemented consists in ore crushing and two stage dressing on dry drum magnetic separators. The study of beneficiation indicators of the magnetic separator was carried out using iron ore of the Bapy deposit, which is mono-mineral magnetite. For the study, mixtures of the minus 0.1 mm class were selected with the iron content α = 50% and α = 40%. As a result of the research, beneficiation indicators were obtained on a laboratory scale. Therefore, the improvement of the beneficiation scheme is reduced to the isolation of a small product and its subsequent beneficiation using a new model of magnetic separator. Thus, the presented magnetic separator is suitable for dry processing of crushed magnetite ore.

scholarly journals Dry magnetic separation technology for the recovery of iron minerals in fine-grained steel slag

2020 ◽  
Vol 40 (1) ◽  
pp. 7-16
Author(s):  
Liang Chang Shi ◽  
Nan Sheng Wang ◽  
Gan Cheng
Keyword(s):  
Particle Size ◽  
Magnetic Separation ◽  
Steel Slag ◽  
Separation Distance ◽  
Magnetic Separator ◽  
Separation Technology ◽  
Fine Grained ◽  
Dry Magnetic Separation ◽  
Concentrate Grade ◽  
Parameter Values

Using the MagNet software package, a permanent magnetic circuit was simulated and a sectorially-spliced magnetic system was designed. Consequently, a new roller permanent magnetic separator with different magnetic field intensities in each roller was developed. The modular structural design allows fine-grained minerals with different magnetic susceptibility to be separated in one pass, according to their different processing characteristic. Steel slag, selected from a factory, was crushed, ground and sieved into different particle size ranges for the single-factor magnetic separation experiments. It was determined that the optimum value ranges for the particle size, magnetic separation distance and rotating frequency were 0.15 mm-0.3 mm, 10 mm-12 mm, 40 Hz～60Hz, respectively; using the chosen parameter values of 0.2mm, 11mm, and 40Hz, the concentrate recovery and concentrate grade of the new separation technology reached up to 52.78% and 64.74%, in comparisson with the existing technology. Thus, it was demonstrated that the self-developed separation technology has the potential to improve the iron recovery of the fine-grained steel slag.

scholarly journals Technological characteristics of sulfide-magnetite ore washability at the magnetite skarn Peschanskoe deposit

2021 ◽  
pp. 45-56
Author(s):  
Sergei Mamonov ◽  
Keyword(s):  
Magnetic Separation ◽  
Mass Fraction ◽  
Research Result ◽  
Optical Microscope ◽  
Material Composition ◽  
Quantitative Chemical Analysis ◽  
Magnetic Separator ◽  
Ore Deposit ◽  
Magnetite Ore ◽  
Gold Silver

Introduction. In the magnetite lime-skarn Peschanskoe deposit, the Zapadno-Peschanskaya ore deposit is distinguished, which differs from other ore bodies by an increased content of copper and precious metals. Due to the fact that the technology of processing magnetite ores of the Peschanskoe deposit at the enterprise of the subsurface user is configured to receive only iron concentrate, the development of a comprehensive technology for processing sulfide-magnetite ores is an urgent task. Research aim is to study the material composition and sulfide-magnetite ore concentration of the ZapadnoPeschanskaya ore deposit and to develop a comprehensive technology for its processing. The technology should ensure gold-containing, copper and iron concentrates production. Research methods consisted in studying the material composition of sulfide-magnetite ore by means of quantitative chemical analysis using Arcos emission spectrometer with inductively coupled plasma, Solaar atomic absorption spectrometer, CS-800sulfur analyzer, Titration Excellence T-70 automatic titration system, and Specord 250 Plus scanning spectrophotometer; chemical phase analysis for the forms of iron, copper, gold, silver and sulfur compounds; mineralogical analysis using the Axio Imager A1m optical microscope and Mineral C7 automated analyzer. Technological research was carried out by various concentration methods: X-ray radiometric separation on the SRF1-100L separator; dry magnetic separation on the PBS-90/25 magnetic separator; gravity on the KC-MD3 centrifugal concentrator and the SKL-0.2 concentration table; flotation on the FMP-L series flotation machines; wet magnetic separation on the electromagnetic separator EBM-32/20. Scope of results. The present research result can be used at complex sulfide-magnetite ores processing. Conclusions. The results of the material composition research and technological properties of the sulfidemagnetite ore of the Zapadno-Peschanskaya deposit of the Peschanskoe skarnovo-magnetite deposit are presented. It is established that the researched ore can be efficiently processed using a complex gravityflotation-magnetic technology, which allows to obtain: gravity gold-containing concentrate with a mass fraction of gold of 50 g/t at recovery of 27%; copper concentrate with a mass fraction of 23.71%, gold – 18.9 g/t and silver – 60.0 g/t when extracted, respectively, 93.6%, 42.9% and 54.6%; magnetite concentrate with a mass fraction of iron 66.5%, sulfur 0.7% with the recovery of total iron 76.6%.

scholarly journals Study of a possibility of enrichment of fine-crushed magnetite ore by dry magnetic separation

2019 ◽  
Vol 75 (5) ◽  
pp. 564-571
Author(s):  
N. V. Sedinkina ◽  
O. E. Gorlova ◽  
N. V. Gmyzina ◽  
E. Yu. Degodya
Keyword(s):  
Magnetic Separation ◽  
High Efficiency ◽  
Magnetic Fraction ◽  
Magnetite Ore ◽  
Ore Processing ◽  
Initial Stage ◽  
Specific Magnetic Susceptibility ◽  
Dry Magnetic Separation ◽  
Lower Limits ◽  
And Storage

Dry magnetic separation (DMS) enables to separate the non-magnetic fraction of iron ores at the initial stage of their concentration and therefore to decrease cost of their further processing. However, a considerable amount of metal is lost in DMS tails at that. The efficiency of DMS considerably depends on difference between the upper and lower limits of the ore coarseness) ore coarseness range), delivered for concentration. At the Magnitogorsk steel-works crushing and concentration plant No. 5 this range is from 50 mm up to 15 mm. To determine the optimal ore size, delivered to DMS, studies accomplished to determine the specific magnetic susceptibility of the magnetite and the burden for the magnetite ore of Maly Kuibas deposit. After the study of different size iron ore separation, a reasonability of the DMS feed size decreasing down to 30–7 mm shown. A possibility to obtain additional product of 7–0 mm size determined, suitable for sintering. It will enable to decrease the amount of material, delivered for crushing and wet magnetic separation, as well as to decrease expenses for transporting and storage of wet separation tails. Peculiarities of fine magnetite ore processing by DMS in a suspended state considered, optimal parameters of the separator determined and its high efficiency for magnetite ore of 7–0 mm size concentration shown.

scholarly journals Variables and Applications on Dry Magnetic Separator

2018 ◽  
Vol 53 ◽  
pp. 02019
Author(s):  
Qin Xing Zong ◽  
Luo Zhen Fu ◽  
Lv Bo
Keyword(s):  
Rare Earth ◽  
Magnetic Separation ◽  
Large Scale ◽  
Magnetic Particles ◽  
Water Shortage ◽  
Heavy Mineral ◽  
Magnetic Separator ◽  
New Ideas ◽  
Dry Magnetic Separation ◽  
Separation Equipment

Magnetic separation is an indispensable part of magnetic separation, and the dry magnetic separator can be selected under the condition of water shortage in China to ensure that our country can also be selected under the conditions of lack of some resources. The magnetic separator plays a role in improving the grade of ore, purifying solid and liquid materials, and recycling waste. With the application and development of magnetic separation technology, magnetic separation equipment is constantly updating and replacing, and dry magnetic separation has experienced remarkable technological progress over the past twenty years. There are many new ideas and techniques applied in magnetic separators. So far, dry magnetic separators have developed many different applications for mineral and coal processing, for induction roller magnetic separators for chromite. Cross-belt magnetic separator for removing harmful magnetic particles and paramagnetic particles. The lifting roller magnetic separator is used in the heavy mineral industry to separate garnet from monazite and rutile. Rare earth drum magnetic separator for fine feed dry magnetic separation sorting process and rare earth roller magnetic separator for zircon and rutile in heavy mineral sand industry. These magnetic separators have different applications, and the dry magnetic separator is also moving toward large-scale and easy-to-manufacture.

Research of the influence of material composition and size of iron quartzites of the Olenegorsk deposit on the results of dry magnetic separation

2020 ◽  
pp. 15-20
Author(s):  
S. V. Tereshchenko ◽  
◽  
D. N. Shibaeva ◽  
S. A. Alekseeva ◽  
A. A. Kompanchenko ◽  
...  
Keyword(s):  
Magnetic Separation ◽  
Structural Features ◽  
Magnetic Fraction ◽  
Magnetic Separator ◽  
Mass Fractions ◽  
Dry Magnetic Separation ◽  
Iron Quartzites ◽  
Increased Strength ◽  
Grinding Efficiency ◽  
Ferruginous Quartzites

On the example of a sample of ferruginous quartzites from the Olenegorskoye deposit, the possibility of preliminary concentration by dry magnetic separation (DMS) has been established. The mineralogical and petrographic studies have shown that, in terms of their textural and structural features and mineral composition, ferruginous quartzites may be divided into two types, differing in the amount of hematite included in their composition, which indicates the possibility of using DMS to generate the following three separation products: magnetite, hematite-magnetite, and rock. DMS with the use of a laboratory drum magnetic separator allowed selecting the upper size limit of 80 mm for lumps entering the separation. At the same time, 24.7 to 26.0 % of all waste and low-mineralized rocks with the mass fraction of Fetot of 4.51 to 6.07 % are transferred to the non-magnetic fraction during the separation of classes of –80+50 and –50+25 mm. For the size class of –25+10 mm, the yield and Fetot values are within the same limits. It has been shown that sulfidecontaining rocks and rocks of increased strength (with the strength coefficient of at least 23) are separated into the non-magnetic fraction. The strength of ferruginous quartzites does not exceed 20. This rock strength ratio confirms improved crushing and grinding efficiency. The possibility of separation of the magnetic fraction with the particle size of –80+25 mm into the following products has been established: the magnetite-hematite product (MF-1 + MF-2) with the mass fractions of Femagn 43.3% and Fehem 14.9 %, and the predominantly hematite product (MF-3 + MF-4) with the mass fractions of Femagn 1.1 % and Fehem 67.9 %.

Desulphurization of High Sulfur Coal by Mild Pyrolysis Combination with Magnetic Separation

2012 ◽  
Vol 455-456 ◽  
pp. 998-1001
Author(s):  
Quan Run Liu ◽  
Hao Xia ◽  
Guang Xu Huang ◽  
Chuan Xiang Zhang ◽  
Ming Jie Ma ◽  
...  
Keyword(s):  
Magnetic Separation ◽  
Fixed Bed ◽  
Fixed Bed Reactor ◽  
The Novel ◽  
Magnetic Separator ◽  
Desulfurization Process ◽  
Dry Magnetic Separation ◽  
Mild Pyrolysis ◽  
Almost All ◽  
Remarkable Reduction

In this work, a new desulfurization process of high sulfur coal was designed and examined. The novel process involved pyrolysis of high sulfur coal at low temperature and then a dry magnetic separation. For testing the cleaning coal process, a Chinese high sulfur coal, Baisu coal was pyrolyzed in a fixed bed reactor from 400 to 700°C for 30min, and then separated by a dry magnetic separator. The results showed that under optimum conditions, a remarkable reduction of sulfur content in coal was achieved, and more importantly, almost all pyrite sulfur in coal was removed.

scholarly journals A Novel Pneumatic Planar Magnetic Separator for Magnetite Beneficiation: A Focus on Flowsheet Configuration

Minerals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 759 ◽  
Author(s):  
Emmanuel Baawuah ◽  
Christopher Kelsey ◽  
Jonas Addai-Mensah ◽  
William Skinner
Keyword(s):  
Arid Regions ◽  
Magnetic Separator ◽  
Magnetite Ore ◽  
Magnetite Concentrate ◽  
Concentrate Grade ◽  
Dry Beneficiation

In our previous studies, we investigated the performance of a novel pneumatic planar magnetic separator (PMS) for the dry beneficiation of a selected magnetite ore. In the present study, we have extended the studies on the PMS with the focus on investigating how various PMS processing flowsheet configurations influence its performance. The outcomes were subsequently compared with those of a Davis tube recovery (DTR) tester. The study demonstrated that the use of PMS in the dry beneficiation of magnetite ores is feasible, and operating the PMS in different flowsheet configurations positively influences the magnetite concentrate grade and purity. Finally, the study showed that the PMS performance compares well with that of DTR and can potentially replace DTR in operations that are carried out in arid regions.

scholarly journals Influence of Mineralogy on the Dry Magnetic Separation of Ferruginous Manganese Ore—A Comparative Study

Minerals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 150
Author(s):  
Sharath Kumar Bhoja ◽  
Sunil Kumar Tripathy ◽  
Yanamandra Rama Murthy ◽  
Tamal Kanti Ghosh ◽  
C. Raghu Kumar ◽  
...  
Keyword(s):  
Magnetic Separation ◽  
Separation Performance ◽  
Gangue Mineral ◽  
Manganese Ore ◽  
Magnetic Separator ◽  
Dry Magnetic Separation ◽  
Mn Recovery ◽  
Optimum Grade ◽  
Iron Bearing ◽  
Iron And Manganese

Magnetic separation is often considered pertinent for manganese ore beneficiation when the ore is abundant with siliceous rich gangue mineral phases. However, the process is deemed to be inapposite for the ferruginous type of ore, and remains a grey area of research. In the present investigation, two different types of manganese ore were studied in detail to understand the influence of mineralogy on their magnetic separation performance. Detailed experiments were performed by varying the critical variables of the dry magnetic separator, and the separation features were studied. The ore samples were thoroughly characterized by various techniques, including an automated advanced mineralogical tool. The mineralogical results revealed that primary manganese bearing minerals in both the ores are rich in cryptomelene, pyrolusite, psilomelane, and bixybyite. Similarly, the major gangue minerals were alumina-bearing minerals and iron-bearing phases (hematite and goethite). The optimum grade that could be obtained from single-stage dry magnetic separation was 35.52% Mn, and with a Mn:Fe ratio of 1.77, and 44% Mn recovery in the case of sample 1; whereas, a 33.75% Mn grade, with a Mn:Fe ratio of 1.66 at Mn recovery of 44% was reported for Sample 2. It was observed that both samples had a similar input chemistry (~28% Mn, ~1 Mn: Fe ratio) however, they had distinctive mineralogical assemblages. Furthermore, it was observed that the liberation of manganese mineral was in a course size range, i.e., 300 to 450 µm, while the association of iron and manganese bearing phases was lower in sample 1 when compared to sample 2.

Enrichment of a Nigerian chromite ore for metallurgical application by dense medium flotation and magnetic separation

2019 ◽  
Vol 116 (3) ◽  
pp. 324 ◽  
Author(s):  
Kuranga Ibrahim Ayinla ◽  
Alafara Abdullahi Baba ◽  
Bankim Chandra Tripathy ◽  
Malay Kumar Ghosh ◽  
Rajan Kumar Dwari ◽  
...  
Keyword(s):  
Particle Size ◽  
Magnetic Separation ◽  
Organic Liquid ◽  
Size Fraction ◽  
Dense Medium ◽  
Chromium Alloy ◽  
Magnetic Separator ◽  
Electro Deposition ◽  
Chromite Ore ◽  
Wet Chemical

This study, focused on the beneficiation of a Nigerian complex chromite ore sourced from Tunga-Kaduka, Anka Local Government of Zamfara State, Nigeria, assaying 45.85% Cr2O4 and 54.15% mineral impurities, was enriched concurrently through sink floatation and magnetic separation techniques. The chromite ore initially analyzed to contain silicate impurities was found not suitable for metallurgical purposes. Thus, enrichment was examined through gravity separation studies using organic liquid with different specific gravities at 2.8, 3.3, and 4.0. The separation of chromite ore with lowest particle size fraction was done using Mozley mineral separator followed by the magnetic separation of the sink product by magnetic separator. The results obtained revealed about 77% of the total material containing 300 μm particle size, 52% ˂ 212 μm and 17% below 75 μm. Subsequent analysis of the beneficiated ore was carried out by wet chemical analysis and atomic absorption spectrophotometer. The results showed that Cr2O4 content increased to 78.34% from initial 45.83% with maximum Cr:Fe ratio of 3.2:1, representing 84.27% of chromium metal present in the ore. The enrichment of Cr2O4 obtained in this study could be found metallurgically applicable in the electro-deposition and ferro-chromium alloy production practices.

Experimental Studies on a Mineral Containing Titanium in Baoding Area

2013 ◽  
Vol 826 ◽  
pp. 34-37 ◽  
Author(s):  
Guo Zhen Liu ◽  
Shu Juan Dai ◽  
Li Mei Bai ◽  
Yu Xin Ma ◽  
Yong Zhang
Keyword(s):  
Magnetic Separation ◽  
High Intensity ◽  
Ph Value ◽  
Experimental Studies ◽  
Mineral Processing ◽  
Shaking Table ◽  
Gravity Concentration

The main elements can be recovered for mineral processing in a mineral containing titanium of Baoding area were Ti, Fe and V, and the elements in the main gangue minerals were Si and Al. Gravity concentration, gravity concentration-high intensity magnetic separation and gravity concentration-flotation tests were performed on the ore sample respectively. The results showed that, in the test of shaking table, when the grinding fineness was -0.074mm 93%, the productivity of concentrate can reach 32.24%; when grinding fineness was -0.074mm 93%, after gravity concentration-magnetic separation, 30.25% of concentrate productivity can be attained; when the grinding fineness was -0.074mm 85%, after gravity concentration-flotation, the productivity of concentrate was 3.31%. Maybe it's the condition of the tests wasn't controlled well, especially adjusting pH value in the flotation stage, it's hard to control, so the results were not very good.

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