scholarly journals Design a Space Frame Chassis for Light Weight Automobiles for Improved Safety and Reliability

2020 ◽  
Vol 9 (2) ◽  
pp. 36
Author(s):  
Chala Jembere Bulgu
Keyword(s):  
Motor Vehicle ◽  
Critical Evaluation ◽  
Side Impact ◽  
Light Weight ◽  
Test Results ◽  
Space Frame ◽  
Element Analysis ◽  
Evaluation Standard ◽  
Safety And Reliability ◽  
Impact Side

The objective of this research is to design a spaceframe chassis for light weight automobiles possessing unladen weight of ≤ 550Kg to replace the conventional monocoque type chassis frame. The maximum stress and maximum deflection that the chassis can resist without fracturing are important criteria. In this thesis, the existing monocoque chassis was considered and analyzed under static loading, frontal impact, side impact, rear impact, front rollover and side rollover loading conditions by using Finite Element Analysis method. Then, taking the test results as a reference, a spaceframe chassis was designed for the same size vehicle. The critical evaluation standard points stated in the Federal Motor Vehicle Safety Standard (FMVSS), U.S.A standard, were used as guideline to see the performance of the existing and the new chassis frames. The test results show that a space frame chassis has better stress resisting capacity and reliability than the conventional monocoque chassis frame under all impacts.

Crash Analysis of Bus Body Structure using Finite Element Analysis

2020 ◽  
Vol 12 (3) ◽  
Author(s):  
Vikas Radhakrishna Deulgaonkar ◽  
M.S. Kulkarni ◽  
S.S. Khedkar ◽  
S.U. Kharosekar ◽  
V.U. Sadavarte
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Side Impact ◽  
Crash Analysis ◽  
Element Analysis ◽  
Industry Standards ◽  
Bus Body ◽  
Impact Side ◽  
Front Impact ◽  
Deformation Patterns

Crash analysis of non-air-conditioned sleeper bus has been carried in present work. Using relevant automotive industry standards (052 and 119) bus dimensions are considered for design. Surface modeling technique is used to prepare computer aided model. Further the bus design is freeze using finite element analysis for different crash conditions as front impact, side impact and rear impact. Crash analysis of the proposed bus design is carried using Ansys Workbench. Using the outcomes from finite element analysis as stresses, deflections, internal and kinetic energies during various crash conditions are estimated. Mesh generator is used to mesh the complex bus model. The stress and deflection magnitudes of proposed bus model are in good agreement with the experimental results available in literature. Design improvements are made using the finite element analysis outcomes, observing the deformation patterns additional pillar members of suitable length are added to increase the dynamic crush and further enhance occupant safety during collisions.

A Numerical Analysis of Pre-Deployment Effect of Side-Impact Airbags in Reducing Occupant Injuries

2013 ◽  
Author(s):  
Yi Yang Tay ◽  
Rasoul Moradi ◽  
Hamid M. Lankarani
Keyword(s):  
Numerical Analysis ◽  
High Speed ◽  
Motor Vehicle ◽  
Side Impact ◽  
Element Analysis ◽  
Vehicle Accidents ◽  
Injury Criteria ◽  
Acceleration Sensors ◽  
Head Injury Criteria ◽  
Occupant Injuries

Side impact collisions represent the second greatest cause of fatality in motor vehicle accidents. Side-impact airbags (SABs), though not mandated by NHTSA, have been installed in recent model year vehicle due to its effectiveness in reducing passengers’ injuries and fatality rates. However, the increase in number of frontal and side airbags installed in modern vehicles has concomitantly led to the rise of airbag related injuries. A typical side-impact mechanical or electronic sensor require much higher sensitivity due to the limited crush zones making SABs deployment more lethal to out-of-position passengers and children. Appropriate pre-crash sensing needs to be utilized in order to properly restraint passengers and reduce passengers’ injuries in a vehicle collision. A typical passenger vehicle utilizes sensors to activate airbag deployment when certain crush displacement, velocity and or acceleration threshold are met. In this study, it is assumed that an ideal pre-crash sensing system such as a combination of proximity and velocity and acceleration sensors is used to govern the SAB pre-deployment algorithm. The main focus of this paper is to provide a numerical analysis of the benefit of pre-deploying SAB in lateral crashes in reducing occupant injuries. The effectiveness of SABs at low and high speed side-impact collisions are examined using numerical Anthropomorphic Test Dummy (ATD) model. Finite Element Analysis (FEA) is primarily used to evaluate this concept. Velocities ranging from 33.5mph to 50mph are used in the FEA simulations. The ATD used in this test is the ES-2re 50th percentile side-impact dummy (SID). Crucial injury criteria such as Head Injury Criteria (HIC), Thoracic Trauma Index (TTI), and thorax deflection are computed for the ATD and compared against those from a typical airbag system without pre-crash sensing. It is shown that the pre-deployment of SABs has the potential of reducing airbag parameters such as deployment velocity and rise rate that will directly contribute to reducing airbag related injuries.

scholarly journals Analysis of a Lightweight Aluminum Vehicle Chassis in a Simulation-Based Design Approach

2020 ◽  
pp. 1-10
Author(s):  
Mohsen Alardhi ◽  
Fahad Almaskari ◽  
Melad Fahed ◽  
Jasem Alrajhi
Keyword(s):  
Safety Factor ◽  
Side Impact ◽  
Design Approach ◽  
Element Analysis ◽  
Trade Offs ◽  
Simulation Based Design ◽  
Simulation Based ◽  
Impact Side ◽  
Von Mises ◽  
Vehicle Chassis

This study investigates different chassis designs through a simulation-based design approach. The inherent aluminum ductility and softness could make chassis a daunting modification if not analyzed properly. Structural finite element analysis is comprehensively performed on a vehicle chassis for static loading cases up to 1G in equivalent acceleration. The analysis of the vehicle chassis of both A36 steel and 6061 aluminum for the scenarios of bump, front impact, side impact and a rollover. The von Mises stresses and displacement results showed that the steel chassis possessed higher safety factor in all load cases. The safety factors for an aluminum clone of the steel chassis in some load cases are below 1.0, hence indicating that the failure criterion has been triggered and failure would occur under the 1G load. The original aluminum chassis deformation is far more severe than steel reaching as high as 9.88 mm for the bump loading. A modified aluminum chassis is proposed, by optimizing the wall thickness of the rectangular bars. The slight increase in weight resulted in overcoming the deficiency of aluminum in load carrying capacity. An evaluation matrix procedure is implemented to analyze the trade offs between cost, weight and safety factor for the three chassis materials.

scholarly journals A Methodological Study to Analyze and Design the Car Chassis

2021 ◽  
Vol 9 (12) ◽  
pp. 390-394
Author(s):  
Satishkumar Chittaliya
Keyword(s):  
Flexural Rigidity ◽  
Side Impact ◽  
Ansys Software ◽  
Element Analysis ◽  
Race Car ◽  
Secure Environment ◽  
Deformation Stress ◽  
Impact Side ◽  
Front Impact ◽  
Evaluation Parameters

Abstract: The car's chassis is also called a structure that locates and mounts all the vehicle's components. It also creates a secure environment for the occupants. The chassis will provide torsional and flexural rigidity to the vehicle that makes the chassis one of the most crucial elements of the vehicle. Therefore, the front impact, rear impact, side impact, front torsional, rear torsional, vertical bending, lateral bending analyses were performed. The contribution of chassis is not limited to supporting the vehicle’s component, but it extends to providing better performance and aesthetics. Therefore, the design of the car chassis must be done accordingly. The current paper deals with the study of the design and analysis of the race car. The deformation, stress, and Factor of safety were considered as the evaluation parameters which were obtained by Finite Element Analysis (FEA) in Ansys software. To design the chassis, the SolidWorks software was utilized. Keywords: Car Chassis, Design, FEA, Material Comparison.

scholarly journals DETERMINING THE POSITION AND STATE OF POST-IMPACT MOTION OF A MOTOR VEHICLE STRUCK ON ITS SIDE AT A ROAD INTERSECTION, BASED ON EXPERIMENTAL TESTS

Transport ◽  
2019 ◽  
Vol 34 (3) ◽  
pp. 330-338
Author(s):  
Mirosław Gidlewski ◽  
Leon Prochowski ◽  
Wojciech Wach
Keyword(s):  
Motor Vehicle ◽  
Experimental Tests ◽  
Vertical Axis ◽  
Side Impact ◽  
Vehicle Body ◽  
Test Results ◽  
Collision Dynamics ◽  
Vehicle Collision ◽  
Post Impact ◽  
Vehicle Motion

The modelling, simulation, and reconstruction of road accidents are difficult processes, where experimental test results must be used at different stages of the work. Such data are needed e.g. to create or improve models of vehicle collision dynamics and to validate the results of computer simulations of vehicle motion during and after the collision. Within the work, experimental tests were carried out and the test results were utilized for determining specific values of the parameters that characterize the state of motion of the impacted vehicle during the collision and after the vehicle separation from each other. The test results make it possible to determine the initial values to be used in calculations of further free motion of the vehicle after a side impact. In particular, they enable defining the influence of the location of the point of impact against the vehicle side on the position and angle of rotation of the vehicle in relation to the global reference frame and on the value, direction, and sense of the vector of linear velocity of the centre of vehicle mass and the vector of angular velocity of the vehicle body around the vertical axis. These data constitute information sufficient to determine the energy of translation and rotation of the vehicle struck on its side at a road intersection and to carry out a simulation of the vehicle motion immediately following the collision

scholarly journals Design and Analysis of Eco Car Chassis with Different Profiles

2021 ◽  
Vol 9 (VII) ◽  
pp. 474-480
Author(s):  
E. Deepak Naidu
Keyword(s):  
Finite Element ◽  
Cross Sections ◽  
High Speed ◽  
Torsional Rigidity ◽  
Side Impact ◽  
Analysis Model ◽  
Element Analysis ◽  
Formula Sae ◽  
Race Car ◽  
Impact Side

Formula Student Racing competitions are held at various Formula SAE circuits globally. Chassis serves as an important component in the race car design. Thus a solicitous analysis is expected out of the formula car. It is also noted that the weight of the car is inversely proportional to the performance of the car hence need for optimization. A high speed protection system plays a major role in the race car design such as front impact, rear impact, side impact and roll over analysis. Also, there exists a problem of the torsional rigidity as far the dynamics is considered. This paper aims at the design aspects and the analysis insights of the race car. The car is modelled according to the 95th percentile male that can fit inside the cockpit of the chassis. As the car travel at the high speed, the protection has been designed to the car in such a way that stresses are minimum and the performance is maximum. Finite element methods are used for the analysis and the design of experiments is created for the optimization of the chassis. To avoid any possibilities of failure of the structure and thus to provide enough supporting member to make the region stronger in term of deformation . Finite element analysis enables to predict the region that tends to fail due to loading, the distribution of stress and strain on the chassis, both component as well as the material costing. The main objective is to study the effect of the validations of the FEM result are given using the different profiles like RECTANGLE, CIRCULAR, AND I SHAPE convergence methods for car body and the equipment. Keywords:-Chassis design; cross sections; Static analysis; Model analysis

Finite Element Analysis of Reinforced Concrete Beams with Exterior FRP Shell

2011 ◽  
Vol 243-249 ◽  
pp. 1461-1465
Author(s):  
Chuan Min Zhang ◽  
Chao He Chen ◽  
Ye Fan Chen
Keyword(s):  
Mechanical Properties ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Reinforced Concrete ◽  
Concrete Beams ◽  
Reinforced Concrete Beams ◽  
Test Results ◽  
Contact Interface ◽  
Accurate Calculation ◽  
Element Analysis

The paper makes an analysis of the reinforced concrete beams with exterior FRP Shell in Finite Element, and compares it with the test results. The results show that, by means of this model, mechanical properties of reinforced concrete beams with exterior FRP shell can be predicted better. However, the larger the load, the larger deviation between calculated values and test values. Hence, if more accurate calculation is required, issues of contact interface between the reinforced concrete beams and the FRP shell should be taken into consideration.

Experimental and theoretical study of sandwich composites with Z-pins under quasi-static compression loading

2021 ◽  
pp. 136943322110073
Author(s):  
Erdem Selver ◽  
Gaye Kaya ◽  
Hussein Dalfi
Keyword(s):  
Vinyl Ester ◽  
Failure Modes ◽  
Critical Role ◽  
Sandwich Composites ◽  
Test Results ◽  
Compressive Properties ◽  
Element Analysis ◽  
Static Compression ◽  
Quasi Static Compression ◽  
Good Agreement

This study aims to enhance the compressive properties of sandwich composites containing extruded polystyrene (XPS) foam core and glass or carbon face materials by using carbon/vinyl ester and glass/vinyl ester composite Z-pins. The composite pins were inserted into foam cores at two different densities (15 and 30 mm). Compression test results showed that compressive strength, modulus and loads of the sandwich composites significantly increased after using composite Z-pins. Sandwich composites with 15 mm pin densities exhibited higher compressive properties than that of 30 mm pin densities. The pin type played a critical role whilst carbon pin reinforced sandwich composites had higher compressive properties compared to glass pin reinforced sandwich composites. Finite element analysis (FE) using Abaqus software has been established in this study to verify the experimental results. Experimental and numerical results based on the capabilities of the sandwich composites to capture the mechanical behaviour and the damage failure modes were conducted and showed a good agreement between them.

Methodology Development for Simulating Full Frontal and Offset Frontal Impacts Using Full Vehicle MADYMO Models

1999 ◽  
Author(s):  
Bala Deshpande ◽  
Gunasekar TJ ◽  
Russell Morris ◽  
Sudhanshu Parida ◽  
Mostafa Rashidy ◽  
...  
Keyword(s):  
Rigid Body ◽  
Joint Stiffness ◽  
Side Impact ◽  
Computational Time ◽  
Test Results ◽  
Vehicle Interior ◽  
Significant Saving ◽  
Methodology Development ◽  
Full Vehicle ◽  
Frontal Impacts

Abstract MADYMO articulated full vehicle models of the 1992 Ford Taurus, 1995 Chevrolet Lumina and the 1994 Dodge Intrepid for frontal and side impact modes have been developed and validated against test data. MADYMO (Mathematical Dynamic Model) is typically used to model occupants in the environment of the vehicle interior and thus finds application mainly in assessing occupant injuries. In this study however, MADYMO has been employed not only to model the occupants but also to represent the major load bearing structures in the vehicles. Input for the MADYMO models consisting of rigid body joint stiffness was obtained from corresponding full vehicle Finite Element (FE) models. Model validation was done by comparing the vehicle and dummy numbers with the New Car Assessment Program (NCAP) test results. Models correlated very well with both test and FE data. This modeling approach demonstrates the utility of rigid body based full car models for crashworthiness analysis. Such models result in significant saving in computational time and resources. In this paper, we describe the simulation of two different crash modes: full frontal and offset frontal impacts using the full vehicle MADYMO models. These simulations were validated with the corresponding test results in full frontal mode and IIHS offset mode. The models are useful for simulating a variety of impact situations, for example, with different occupant sizes, occupant positions, impact velocities, and in car to car impacts for performing compatibility studies.

Sign in / Sign up

Export Citation Format

Share Document