scholarly journals Application of Supplementary Cementitious Materials in Precast Concrete Industry

2021 ◽  
Author(s):  
Amin Akhnoukh

Supplementary cementitious materials (SCMs) are increasingly incorporated into the concrete mix design. Silica fume, fly ash, and multi-wall carbon nanotubes are used to improve concrete mix properties. The objective of this chapter is to decipher the impact of different SCMs on the fresh and hardened concrete properties, including concrete flowing ability, initial strength, final strength, modulus of elasticity, and modulus of rupture. In addition, the impact of SCMs on mitigating the alkali-silica reactivity of concrete and increasing the hardened concrete long-term performance is investigated. Developed concrete mixes, incorporating SCMs, are used in fabricating different precast/prestressed bridge girders. The impact of improved concrete properties on precast girder performance in increased flexure, shear, and span-to-depth ratio significantly improves project sustainability and reduces the overall project life cycle cost.

2020 ◽  
Vol 74 (3) ◽  
pp. 147-161
Author(s):  
Pero Dabic ◽  
Damir Barbir

For the preparation of modern cement and concrete, supplementary cementitious materials (SCM) have become essential ingredients. The technical, economic and environmental advantages of using SCM have become unquestionable. The main technical reasons for their use are the improvement of the workability of fresh concrete and durability of hardened concrete. Actually, SCM affect almost all concrete properties, while environmental and economic reasons may be more significant than technical reasons. These ingredients can reduce the amount of Portland cement used in cement composites, resulting in economic and environmental benefits. In addition, many of the SCM are industrial by-products, which can otherwise be considered as waste. This paper presents a literature review of the present knowledge on the impact of natural zeolite, waste construction brick and waste container glass on physical, chemical and mechanical properties of Portland cement as the most commonly used cement in the world.


Processes ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 2206
Author(s):  
Harry Hermawan ◽  
Peter Minne ◽  
Pedro Serna ◽  
Elke Gruyaert

Self-healing concrete has emerged as one of the prospective materials to be used in future constructions, substituting conventional concrete with the view of extending the service life of the structures. As a proof of concept, over the last several years, many studies have been executed on the effectiveness of the addition of self-healing agents on crack sealing and healing in mortar, while studies on the concrete level are still rather limited. In most cases, mix designs were not optimized regarding the properties of the fresh concrete mixture, properties of the hardened concrete and self-healing efficiency, meaning that the healing agent was just added on top of the normal mix (no adaptations of the concrete mix design for the introduction of healing agents). A comprehensive review has been conducted on the concrete mix design and the impact of healing agents (e.g., crystalline admixtures, bacteria, polymers and minerals, of which some are encapsulated in microcapsules or macrocapsules) on the properties of fresh and hardened concrete. Eventually, the remaining research gaps in knowledge are identified.


2021 ◽  
Vol 54 (2) ◽  
Author(s):  
Marlene Sakoparnig ◽  
Isabel Galan ◽  
Florian R. Steindl ◽  
Wolfgang Kusterle ◽  
Joachim Juhart ◽  
...  

AbstractThe reduction of clinker use is mandatory to lower the negative environmental impact of concrete. In shotcrete mixes, similarly to the case of conventional concrete, the use of supplementary cementitious materials (SCMs) and proper mix design allow for the substitution of clinker without compromising the mechanical properties. However, the impact of the substitution on the durability of shotcrete needs to be further assessed and understood. The results from the present study, obtained from real-scale sprayed concrete applications, show a reduction of the Ca2+ leaching and sintering potential of clinker-reduced shotcrete mixes due to the presence of SCMs. This positive effect, crucial for low maintenance costs of tunnels, is mainly related to a reduced portlandite content, which on the other hand negatively affects the carbonation resistance of shotcrete. Additionally, the hydration of SCMs positively influences the chloride penetration resistance presumably due to a combination of microstructural changes and changes in the chloride binding capacity. Differences found in the pore size distribution of the various mixes have low impact on the determined durability parameters, in particular compared to the effect of inhomogeneities produced during shotcrete application.


Author(s):  
W. Micah Hale ◽  
Thomas D. Bush ◽  
Bruce W. Russell ◽  
Seamus F. Freyne

Often, concrete is not mixed or placed under ideal conditions. Particularly in the winter or the summer months, the temperature of fresh concrete is quite different from that of concrete mixed under laboratory conditions. This paper examines the influence of supplementary cementitious materials on the strength development (and other hardened properties) of concrete subjected to different curing regimens. The supplementary cementitious materials used in the research program were ground granulated blast furnace slag (GGBFS), fly ash, and a combination of both materials. The three curing regimens used were hot weather curing, standard curing, and cold weather curing. Under the conditions tested, the results show that the addition of GGBFS at a relatively low replacement rate can improve the hardened properties for each curing regimen. This improvement was noticeable not only at later ages but also at early ages. Mixtures that contained both materials (GGBFS and fly ash) performed as well as and, in most cases, better than mixtures that contained only portland cement in all curing regimens.


Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8291
Author(s):  
Mays A. Hamad ◽  
Mohammed Nasr ◽  
Ali Shubbar ◽  
Zainab Al-Khafaji ◽  
Zainab Al Masoodi ◽  
...  

The increase in cement production as a result of growing demand in the construction sector means an increase in energy consumption and CO2 emissions. These emissions are estimated at 7% of the global production of CO2. Ultra-high-performance concrete (UHPC) has excellent mechanical and durability characteristics. Nevertheless, it is costly and affects the environment due to its high amount of cement, which may reach 800–1000 kg/m3. In order to reduce the cement content, silica fume (SF) was utilized as a partial alternative to cement in the production of UHPC. Nevertheless, SF is very expensive. Therefore, the researchers investigated the use of supplementary cementitious materials cheaper than SF. Very limited review investigates addressed the impact of such materials on different properties of UHPC in comparison to that of SF. Thus, this study aims to summarize the effectiveness of using some common supplementary cementitious materials, including fly ashes (FA), ground granulated blast furnace slag (GGBS), metakaolin (MK) and rice husk ashes (RHA) in the manufacturing of UHPC, and comparing the performance of each material with that of SF. The comparison among these substances was also discussed. It has been found that RHA is considered a successful alternative to SF to produce UHPC with similar or even higher properties than SF. Moreover, FA, GGBS and MK can be utilized in combination with SF (as a partial substitute of SF) as a result of having less pozzolanic activity than SF.


2017 ◽  
Vol 2 (3) ◽  
pp. 36 ◽  
Author(s):  
John Kamau ◽  
Ash Ahmed ◽  
Fraser Hyndman ◽  
Paul Hirst ◽  
Joseph Kangwa

Supplementary cementitious materials (SCMs) have been known to improve the properties of fresh and hardened concrete, and at the same time enhance the sustainability of concrete. Rice husk Ash (RHA), is one such material, but has neither been widely studied nor applied in practice. This work investigated the effect of the density of RHA on the workability and compressive strength of fresh and hardened RHA-replaced concrete respectively. Cement was replaced with RHA in concrete by weight (RHA-W) and by volume (RHA-V) at steps of 0%, 5%, 7.5%, 10%, 15%, 20%, 25% and 30%. The 0% replacement was used as the reference point from which performances were measured. Results showed that unlike the characteristic of other established pozzolans, RHA significantly reduced the workability of wet concrete and the rate of compressive strength gain over curing time due to a high water demand that is caused by the increased volume of replaced concrete, which results from its low density. Workability reduced with increased replacement for both RHA-W and RHA-V. Replacements of above 15% were not possible for the RHA-W due to the high water demand. However, replacements of up to 30% were achieved for the RHA-V. RHA-W specimens achieved lower compressive strengths and were observed to gain strength at a lower rate over the 28 to 91-days period of curing compared to RHA-V specimens. This behavior was attributed to the shortage of water that is necessary for the hydration of cement and subsequent pozzolanic reaction, which is the basis of the contribution that is made to the strength and performance of concrete by SCMs. However, the compressive strengths achieved were above the study’s target concrete strength of class C32/40 at 91 days, which is among those classes that are listed as being durable and suitable for structural applications. A conclusion that RHA should supplement cements by volumetric replacement rather than simple substitution by weight was drawn.


2021 ◽  
Vol 13 (19) ◽  
pp. 10548
Author(s):  
Christian Cremona ◽  
Stéphanie Vildaer ◽  
Maxim Cadillac

Three metakaolins are evaluated for use as supplementary cementitious materials in cement-based systems. The metakaolins vary in mineralogical composition and in fabrication (traditional and flash calcination), but are quite similar in their surface area (16–19 m2/g), but are quite similar in mineralogical composition. Performance of metakaolin mixtures will be compared to two control mixtures (standard concrete for foundation C40/50 and high performance concrete C60/75). In this study, the properties of fresh concrete and the mechanical and durability properties of hardened concrete will be examined. The rheological behaviour are aimed to determine the effect of metakaolin on mixture workability. Compressive, tensile and flexural strength and elastic modulus will be measured at various concrete ages. The influence of metakaolin on durability is assessed through rapid chloride migration and carbonation measurements. For high performance concrete mixtures, drying and autogenous shrinkage will be monitored and creep measurements are performed and compared.


Author(s):  
Douglas Hooton ◽  
Benoit Fournier

The impact of high-alkali Portland cements on the prescribed level of supplementary cementitious materials required in the Canadian standard for akali-silica reaction mitigation was evaluated. Based on the results, for concretes containing aggregates exhibiting moderate reactivity, the maximum allowable cement alkali limit was raised from 1.00% to 1.15%. For all levels of aggregate reactivity, cement alkali contents could be allowed up to 1.25% provided the recommended level of mitigation by supplementary cementitious materials was increased. In the initial laboratory study, mortar bars and concrete prisms were cast and monitored using two different reactive aggregates and recommended levels of fly ash and slag. For the concrete prism tests, the alkali contents of the cements were increased to 1.25%, as per the standard, or were increased by 0.25%. Instrumented outdoor exposure concrete blocks, along with additional concrete prisms stored at different temperatures, were cast from numerous mixtures made with cement alkali equivalents ranging up to 1.22%. This paper report on the long-term performance of the prisms and concrete blocks after 12 and 27 years. The performance of the outdoor blocks is also compared to predicted performance based on the accelerated mortar bar and concrete prism test results.


2014 ◽  
Vol 905 ◽  
pp. 287-291
Author(s):  
Salim Barbhuiya ◽  
Hamid Nikraz

The global development and current trends in social attitude are resulting in an increase in the amount of waste generated by society, the treatment and disposal of which are becoming a serious problem. Therefore, waste management is one of the most important aspects in ensuring sustainable development in todays world. Some of the industrial by-products, such as pulverised-fuel ash (PFA), ground granulated blast-furnace slag (GGBS) and microsilica (MS) can be used in concrete to improve its properties. In this paper the influence of various by-products on the physical properties of concrete is reviewed.


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