Improvement of Tensile Strength through Asymmetric Tool Path in Material Extrusion-Type 3D Printing

Polymer Korea ◽  
2021 ◽  
Vol 45 (4) ◽  
pp. 649-653
Author(s):  
In Young Woo ◽  
Min-Young Lyu
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Tool Path ◽  
Material Extrusion

scholarly journals The Direct 3D Printing of Functional PEEK/Hydroxyapatite Composites via a Fused Filament Fabrication Approach

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 545
Author(s):  
Krzysztof Rodzeń ◽  
Preetam K. Sharma ◽  
Alistair McIlhagger ◽  
Mozaffar Mokhtari ◽  
Foram Dave ◽  
...  
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Selective Laser Sintering ◽  
Fused Filament Fabrication ◽  
Bone Apposition ◽  
Innovative Solutions ◽  
3D Printed ◽  
Work Samples ◽  
Viable Approach ◽  
Crystalline Domains

The manufacture of polyetheretherketone/hydroxyapatite (PEEK/HA) composites is seen as a viable approach to help enhance direct bone apposition in orthopaedic implants. A range of methods have been used to produce composites, including Selective Laser Sintering and injection moulding. Such techniques have drawbacks and lack flexibility to manufacture complex, custom-designed implants. 3D printing gets around many of the restraints and provides new opportunities for innovative solutions that are structurally suited to meet the needs of the patient. This work reports the direct 3D printing of extruded PEEK/HA composite filaments via a Fused Filament Fabrication (FFF) approach. In this work samples are 3D printed by a custom modified commercial printer Ultimaker 2+ (UM2+). SEM-EDX and µCT analyses show that HA particles are evenly distributed throughout the bulk and across the surface of the native 3D printed samples, with XRD highlighting up to 50% crystallinity and crystalline domains clearly observed in SEM and HR-TEM analyses. This highlights the favourable temperature conditions during 3D printing. The yield stress and ultimate tensile strength obtained for all the samples are comparable to human femoral cortical bone. The results show how FFF 3D printing of PEEK/HA composites up to 30 wt% HA can be achieved.

scholarly journals Mimicking the Mechanical Properties of Aortic Tissue with Pattern-Embedded 3D Printing for a Realistic Phantom

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5042
Author(s):  
Jaeyoung Kwon ◽  
Junhyeok Ock ◽  
Namkug Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Mechanical Characteristics ◽  
Aortic Wall ◽  
Tensile Tests ◽  
Human Aorta ◽  
Aortic Tissue ◽  
Medical Field ◽  
Base Materials

3D printing technology has been extensively applied in the medical field, but the ability to replicate tissues that experience significant loads and undergo substantial deformation, such as the aorta, remains elusive. Therefore, this study proposed a method to imitate the mechanical characteristics of the aortic wall by 3D printing embedded patterns and combining two materials with different physical properties. First, we determined the mechanical properties of the selected base materials (Agilus and Dragonskin 30) and pattern materials (VeroCyan and TPU 95A) and performed tensile testing. Three patterns were designed and embedded in printed Agilus–VeroCyan and Dragonskin 30–TPU 95A specimens. Tensile tests were then performed on the printed specimens, and the stress-strain curves were evaluated. The samples with one of the two tested orthotropic patterns exceeded the tensile strength and strain properties of a human aorta. Specifically, a tensile strength of 2.15 ± 0.15 MPa and strain at breaking of 3.18 ± 0.05 mm/mm were measured in the study; the human aorta is considered to have tensile strength and strain at breaking of 2.0–3.0 MPa and 2.0–2.3 mm/mm, respectively. These findings indicate the potential for developing more representative aortic phantoms based on the approach in this study.

Thermal, structural, and mechanical effects of nanofibrillated cellulose in polylactic acid filaments for additive manufacturing

BioResources ◽  
2020 ◽  
Vol 15 (4) ◽  
pp. 7954-7964
Author(s):  
Diego Gomez-Maldonado ◽  
Maria Soledad Peresin ◽  
Christina Verdi ◽  
Guillermo Velarde ◽  
Daniel Saloni
Keyword(s):  
Tensile Strength ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Polylactic Acid ◽  
Modulus Of Elasticity ◽  
Manufacturing Process ◽  
Thermal Characterization ◽  
Nanofibrillated Cellulose ◽  
Small Decrease ◽  
The Matrix

As the additive manufacturing process gains worldwide importance, the need for bio-based materials, especially for in-home polymeric use, also increases. This work aims to develop a composite of polylactic acid (PLA) and nanofibrillated cellulose (NFC) as a sustainable approach to reinforce the currently commercially available PLA. The studied materials were composites with 5 and 10% NFC that were blended and extruded. Mechanical, structural, and thermal characterization was made before its use for 3D printing. It was found that the inclusion of 10% NFC increased the modulus of elasticity in the filaments from 2.92 to 3.36 GPa. However, a small decrease in tensile strength was observed from 55.7 to 50.8 MPa, which was possibly due to the formation of NFC aggregates in the matrix. This work shows the potential of using PLA mixed with NFC for additive manufacturing.

scholarly journals Characterization of 3-Dimensional Printing and Casting Materials for use in Magnetic Resonance Imaging Phantoms at 3 T

2020 ◽  
Vol 125 ◽  
Author(s):  
B. E. Yunker ◽  
K. F. Stupic ◽  
J. L. Wagner ◽  
S. Huddle ◽  
R. Shandas ◽  
...  
Keyword(s):  
Magnetic Resonance Imaging ◽  
Tensile Strength ◽  
Magnetic Resonance ◽  
3D Printing ◽  
Spin Echo ◽  
Relaxation Times ◽  
Patient Specific ◽  
Resonance Imaging ◽  
Fused Deposition ◽  
Imaging Phantoms

Imaging phantoms are used to calibrate and validate the performance of magnetic resonance imaging (MRI) systems. Many new materials have been developed for additive manufacturing (three-dimensional [3D] printing) processes that may be useful in the direct printing or casting of dimensionally accurate, anatomically accurate, patient-specific, and/or biomimetic MRI phantoms. The T1, T2, and T2* spin relaxation times of polymer samples were tested to discover materials for use as tissue mimics and structures in MRI phantoms. This study included a cohort of polymer compounds that was tested in cured form. The cohort consisted of 101 standardized polymer samples fabricated from: two-part silicones and polyurethanes used in commercial casting processes; one-part optically cured polyurethanes used in 3D printing; and fused deposition thermoplastics used in 3D printing. The testing was performed at 3 T using inversion recovery, spin echo, and gradient echo sequences for T1, T2, and T2*, respectively. T1, T2, and T2* values were plotted with error bars to allow the reader to assess how well a polymer matches a tissue for a specific application. A correlation was performed between T1, T2 , T2* values and material density, elongation, tensile strength, and hardness. Two silicones, SI_XP-643 and SI_P-45, may be usable mimics for reported liver values; one silicone, SI_XP-643, may be a useful mimic for muscle; one silicone, SI_XP-738, may be a useful mimic for white matter; and four silicones, SI_P-15, SI_GI-1000, SI_GI-1040, and SI_GI-1110, may be usable mimics for spinal cord. Elongation correlated to T2 (p = 0.0007), tensile strength correlated to T1 (p = 0.002), T2 (p = 0.0003), and T2* (p = 0.003). The 80 samples not providing measurable signal with T1, T2, T2* relaxation values too short to measure with the standard sequences, may be useful for MRI-invisible fixturing and medical devices at 3 T.

Material extrusion of plant biopolymers: Opportunities & challenges for 3D printing

2018 ◽  
Vol 21 ◽  
pp. 220-233 ◽  
Author(s):  
Laurent Chaunier ◽  
Sofiane Guessasma ◽  
Sofiane Belhabib ◽  
Guy Della Valle ◽  
Denis Lourdin ◽  
...  
Keyword(s):  
3D Printing ◽  
Material Extrusion

scholarly journals Recycled Glass Fiber Composites from Wind Turbine Waste for 3D Printing Feedstock: Effects of Fiber Content and Interface on Mechanical Performance

Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3929 ◽  
Author(s):  
Amirmohammad Rahimizadeh ◽  
Jordan Kalman ◽  
Rodolphe Henri ◽  
Kazem Fayazbakhsh ◽  
Larry Lessard
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Wind Turbine ◽  
Glass Fiber ◽  
Mechanical Performance ◽  
Glass Fibers ◽  
Turbine Blades ◽  
3D Print ◽  
Recycled Glass ◽  
Recycled Fibers

This research validates the viability of a recycling and reusing process for end-of-life glass fiber reinforced wind turbine blades. Short glass fibers from scrap turbine blades are reclaimed and mixed with polylactic acid (PLA) through a double extrusion process to produce composite feedstock with recycled glass fibers for fused filament fabrication (FFF) 3D printing. Reinforced filaments with different fiber contents, as high as 25% by weight, are extruded and used to 3D print tensile specimens per ASTM D638-14. For 25 wt% reinforcement, the samples showed up to 74% increase in specific stiffness compared to pure PLA samples, while there was a reduction of 42% and 65% in specific tensile strength and failure strain, respectively. To capture the level of impregnation of the non-pyrolyzed recycled fibers and PLA, samples made from reinforced filaments with virgin and recycled fibers are fabricated and assessed in terms of mechanical properties and interface. For the composite specimens out of reinforced PLA with recycled glass fibers, it was found that the specific modulus and tensile strength are respectively 18% and 19% higher than those of samples reinforced with virgin glass fibers. The cause for this observation is mainly attributed to the fact that the surface of recycled fibers is partially covered with epoxy particles, a phenomenon that allows for favorable interactions between the molecules of PLA and epoxy, thus improving the interface bonding between the fibers and PLA.

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