Effect of Drawing Parameters on the Properties of Polypropylene/Inorganic Particles Composites by Solid-State Die Drawing

Die drawing is an effective method for improving the properties of polymer. In this work, polypropylene (PP)/inorganic particle composites were fabricated by a solid-state die drawing process to investigate the effects of drawing parameters, such as inorganic particles types, drawing temperature, and drawing speed, on the thermal properties, microstructure, and mechanical behavior of the drawn composites. The mechanical properties of the material were significantly improved through this processing method. For the drawn PP/inorganic particle composites with 45 wt% CaCO3, when the drawing speed was 2.0 m/min and the drawing temperature was 110 °C, the density of the drawn composites reached the lowest at 1.00 g/cm3. At this time, the tensile strength, flexural strength, and impact strength of the drawn composites were 128.32 MPa, 77.12 MPa, and 170.42 KJ/m2, respectively. This work provides a new strategy for the preparation of lightweight and high-strength PP-based composites, which have broad application prospects in the field of engineering and structural materials.

Microstructure and In Vitro Evaluation of Extruded and Hot Drawn Alloy MgCa0.7 for Biodegradable Surgical Wires

The MgCa0.7 alloy may be a promising material for biodegradable surgical wires. In this paper, the technology for producing surgical wires from this alloy has been developed, based both on finite element modelling and experimental study. In particular, the extrusion and hot-drawing effects on the mechanical properties, microstructures, in-vitro rates of biocorrosion, and cytotoxicity to human cancer cells (SaOS-2) and healthy (hPDL) ones, have been determined. An approximately 30–40% increase in corrosion rate due to increasing hot-drawing temperature was observed. An effect of hot-drawing temperature on cytotoxicity was also found. Notably, at various stages of the final wires’ production, the MgCa0.7 alloy became toxic to cancer cells. This cytotoxicity depended on the alloys’ processing parameters and was maximal for the as-extruded rod and for the wires immediately after hot drawing at 440 °C. Thus, the careful selection of processing parameters makes it possible to obtain a product that is not only a promising candidate for biodegradable surgical wires, but one which also has intrinsic bioactive properties that produce antitumor activity.

Studies on the transformation process of PVDF film from α to β phase by uniaxial stretch

Stretching process is an effective method to prepare high β- phase PVDF. PVDF film was prepared by extrusion casting in this paper, then stretched by means of uniaxial-stretching using a DMA(Dynamic mechanical analyzer), the effects of stretching conditions on the transformation from α to β phase of PVDF were studied, also with the changes regularity of mechanical properties during stretching. The phase composition was characterized by XRD, FTIR, DSC, the results show that, the optimum drawing temperature is 80°C, the optimum stretch ratio is related to the length-width ratio of the film, the increase of stretching rate is beneficial to the formation of β-phase, the β-phase can reach 80% under the optimum drawing conditions.

The influence of formation temperatures on the crystal structure and mechanical properties of ultrahigh-molecular-weight polyethylene/high-density polyethylene-blend fibers prepared by melt spinning

The influence of spinning temperature on ultrahigh-molecular-weight polyethylene/high-density polyethylene as-spun blend filaments and the influence of drawing temperature on ultrahigh-molecular-weight polyethylene/high-density polyethylene-blend fibers were investigated. The results showed that the optimum spinning and hot-drawing temperatures were 310℃ and 85℃, respectively, and blending with high-density polyethylene improved the orienting ability of the molecular chains and the crystallization ability. The blend filaments spun at 310℃ had the best molecular chain orientation, crystallinity and crystal orientation of the filaments examined; both lower and higher spinning temperatures were detrimental to the crystal structure growth of the as-spun blend filaments. The optimum drawing temperature of the blend fibers was 85℃, which resulted in blend fibers with the best molecular chain orientation, crystallization, and crystal orientation as well as the thinnest grains of the fibers examined. The highest tensile strength and initial modulus were 1204 MPa and 20.4 GPa, respectively; these high values can be attributed to the fibrillar structure, which consisted of extended molecular chains and thin grains. The results in this paper can help disclose the effect mechanism of formation temperature on the melt spinning method used to produce high-strength ultrahigh-molecular-weight polyethylene fibers.

Preparation of High Modulus Poly(Ethylene Terephthalate): Influence of Molecular Weight, Extrusion, and Drawing Parameters

Poly(ethylene terephthalate) (PET) which is one of the most commercially important polymers, has for many years been an interesting candidate for the production of high performance fibres and tapes. In current study, we focus on investigating the effects of the various processing variables on the mechanical properties of PET produced by a distinctive process of melt spinning and uniaxial two-stage solid-state drawing (SSD). These processing variables include screw rotation speed during extrusion, fibre take-up speed, molecular weight, draw-ratio, and drawing temperature. As-spun PET production using a single-screw extrusion process was first optimized to induce an optimal polymer microstructure for subsequent drawing processes. It was found that less crystallization which occurred during this process would lead to better drawability, higher draw-ratio, and mechanical properties in the subsequent SSD process. Then the effect of drawing temperature (DT) in uniaxial two-stage SSD process was studied to understand how DT (<Tg or close to Tg or close to Trec) would affect the crystallization, draw-ratio, and final mechanical properties of PET. The designed process in current work is simulated to an industrial production process for PET fibres; therefore, results and analysis in this paper have significant importance for industrial production.

A study of ethylene vinyl alcohol copolymer fiber for the drawing process

This study investigates the effect of the drawing process of ethylene vinyl alcohol (EVOH) fibers on their physical properties. Three different ethylene contents, namely EV-32, EV-38 and EV-44, were used where the ethylene content has the order of EV-44 > EV-38 > EV-32. The result indicates that at the same drawing temperature and draw ratio, the online drawing stress of the fiber with high ethylene content is higher than that with low ethylene content. Moreover, the drawn EVOH fiber, at the drawing temperature of 80℃ and the draw ratio of 2.0, exhibits an optimal mechanical property. As the draw ratio increases, the online drawing stress, birefringence and initial modulus increase. Notably, unlike typical polymeric fibers, the glass transition temperature ( Tg) of the drawn EVOH fibers decreases with the draw ratio due to more water being absorbed by thinner fibers within the same number of samples. The draw ratio was found to have little effect on the melting temperature ( Tm). At the same draw ratio, the online drawing stress, birefringence, stress and initial modulus of the fiber EV-44, which has the highest ethylene content, is higher than those of EV-32 and EV-38. The creep strain of the drawn fibers EV-32 and EV-38 linearly increase with the drawing time when the applied stress maintains constant at 150 MPa, while an insignificant increase is observed for EV-44, suggesting that EV-44 is difficult to deform and has higher size stability. In the stress relaxation test, the elongation increases with the initial stress. At the same elongation percentage, the initial stress of the drawn fibers has the following trend: EV-44 > EV-38 > EV-32 and the stress relaxation time (τ) has the following trend: EV-44 > EV-38 > EV-32, indicating again that EV-44 is relatively difficult to deform during drawing. Finally, EV-44 fiber performed the best in the hot water resistance test.

A WAXS/SAXS study on the deformation behavior of β-nucleated propylene–ethylene random copolymer subjected to uniaxial stretching

Structural evolution of β-nucleated propylene–ethylene random copolymer during stretching was studied. A deformation model combining crystal transition, cavitation and orientation depending on drawing temperature was proposed.