scholarly journals Three body abrasive wear assessment of novel jute/natural rubber flexible green composite

2021 ◽  
pp. 089270572110171
Author(s):  
Vishwas Mahesh ◽  
Sharnappa Joladarashi ◽  
Satyabodh M Kulkarni

Determining the resistance to abrasion of the flexible cladding for armours and automobile structural components with the aid of lab scale tests has become increasingly important. In the present study, three body wear behaviour of flexible green composites comprising of jute in woven fabric form with interleaved natural rubber sheets bonded through rubberized B stage cured Pre pegs have been studied. Flexible composites are fabricated in three different configurations having different layers of jute and rubber. The present study makes use of silica sand as the abrasive medium. The specific wear rate along with loss in mass and volume of the composite due to wear is determined and it was found that specific wear rate is dependant of the sliding distance. Comparing the specific wear rate of all the three stacking sequences, it was found that JRJ stacking sequence provides better wear resistance. Compliant and tough nature of the rubber makes it hard to wear it out through tearing action and also the wear resistance of flexible composites is enhanced with inclusion of rubber. Mechanism of wear in each of the constituent used is studied. The present study serves as a benchmark work for the future research in this area.

2021 ◽  
pp. 089270572110625
Author(s):  
Vishwas Mahesh ◽  
Vinyas Mahesh ◽  
Sharnappa Joladarashi ◽  
SM Kulkarni

The use of laboratory testing has become more significant to assess abrasion resistance in flexible reinforcement of armour and car structural components. In this study, compliant composite with constituents as woven jute fabric and natural rubber (NR) encapsulated in an NR-based B stage cured prepreg were tested for wear due to abrasion under two- and three-body conditions. Flexible composites are fabricated in three different configurations namely Jute/Rubber/Jute (JRJ), Jute/Rubber/Rubber/Jute (JRRJ) and Jute/Rubber/Jute/Rubber/Jute (JRJRJ). The present study makes use of abrasive paper with a grit size of 60 and silica sand with size 250 µm as the abrasive medium for two- and three-body abrasion tests respectively and the specific rate of wear is calculated. Though the wear trend of the composites follows a similar pattern in the case of two- and three-body wear, the mechanisms governing the wear are found to be different. The morphology of the worn surface is studied with the aid of a scanning electron microscope.


2008 ◽  
Vol 136 ◽  
pp. 99-108 ◽  
Author(s):  
B. Suresha ◽  
T. Jayaraju ◽  
P.R. Sadananda Rao ◽  
Mohammed Ismail ◽  
Kunigal N. Shivakumar

Fiber reinforced polymer composites are generally known to possess high strength and attractive wear resistance in dry sliding conditions. The behaviour of such composites performing in abrasive wear situations needs a proper understanding. Hence, in the present work of the three-body abrasive wear behaviour of two dimensional stitched carbon fabric, E-glass woven fabric and three dimensional E-glass woven fabric reinforced vinyl ester composites was investigated. Three-body abrasive wear tests were conducted using rubber wheel abrasion tester (RWAT) under different abrading distances at two loads, wherein the wear volume loss were found to increase and that of specific wear rate decrease. The results indicate that the type of fabric in vinyl ester have a significant influence on wear under varied abrading distance/loads. Further, it was found that carbon fabric reinforced vinyl ester composite exhibited lower wear rate compared to E-glass woven fabric reinforced vinyl ester composites. The worn surface features, as examined through scanning electron microscope (SEM), show higher levels of broken glass fiber in two dimensional glass woven fabric reinforced vinyl ester composite compared to carbon fabric and three dimensional glass fabric reinforced vinyl ester composites.


2011 ◽  
Vol 121-126 ◽  
pp. 534-538 ◽  
Author(s):  
C. Anand Chairman ◽  
S.P. Kumaresh Babu

Three-body abrasive wear behavior of basalt–epoxy (B–E) and glass–epoxy (G–E) composites have been investigated using Dry sand rubber wheel abrasion resistance for various abrading distance, viz., 150, 300, 450 and 600m and different loads(22N and 32N) at 200 rpm. The weight loss and specific wear rate as a function of load and abrading distance were determined. The weight loss increases with increasing load and also with abrading distance while the specific wear rate decreases with increase in abrading distance and increases with the load. Better abrasion wear resistance was observed in B-E composite compared to G–E composite. Scanning Electron Microscope (SEM) is used to examine the abraded composite specimens and revealed that the more damage occur to glass fiber compared to basalt fiber. Also good interfacial adhesion was observed between epoxy and basalt fiber which leads to good abrasive wear resistance.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3074
Author(s):  
Kaveh Torkashvand ◽  
Vinod Krishna Selpol ◽  
Mohit Gupta ◽  
Shrikant Joshi

Sliding wear performance of thermal spray WC-based coatings has been widely studied. However, there is no systematic investigation on the influence of test conditions on wear behaviour of these coatings. In order to have a good understanding of the effect of test parameters on sliding wear test performance of HVAF-sprayed WC–CoCr coatings, ball-on-disc tests were conducted under varying test conditions, including different angular velocities, loads and sliding distances. Under normal load of 20 N and sliding distance of 5 km (used as ‘reference’ conditions), it was shown that, despite changes in angular velocity (from 1333 rpm up to 2400 rpm), specific wear rate values experienced no major variation. No major change was observed in specific wear rate values even upon increasing the load from 20 N to 40 N and sliding distance from 5 km to 10 km, and no significant change was noted in the prevailing wear mechanism, either. Results suggest that no dramatic changes in applicable wear regime occur over the window of test parameters investigated. Consequently, the findings of this study inspire confidence in utilizing test conditions within the above range to rank different WC-based coatings.


2021 ◽  
Author(s):  
Safiye İpek Ayvaz ◽  
Mehmet Ayvaz

In this study, the effect of different counterparts on the wear resistance of AA6082 aluminum alloy was investigated. In tests using pin-on-disk method, 6 mm diameter Al2O3, 100Cr6 and WC-6Co balls were used as counterparts. The tests were carried out using 500 m sliding distance and 5N load. The lowest specific wear rate was measured as 7.58x10-4 mm3/Nm in WC-6Co / AA6082 couple, and the highest value was measured as 9.71x10-4 mm3/Nm in 100Cr6/AA6082 couple. In the Al2O3/AA6082 couple, the specific wear rate of the AA6082-T6 sample was determined as 8.23x10-4 mm3/Nm.While it was observed that the dominant wear type in the 100Cr6/AA6082 pair was abrasive wear, oxidation wear and oxide tribofilm were detected in the WC-6Co/AA6082 and Al2O3/AA6082 couple besides the abrasive wear.


2015 ◽  
Vol 766-767 ◽  
pp. 219-228 ◽  
Author(s):  
N.G. Siddeshkumar ◽  
G.S. Shiva Shankar ◽  
S. Basavarajappa

An attempt has been made to study the dry sliding wear behaviour of Aluminium based hybrid composites in room temperature.Al 2219 is used as base material with B4C and MoS2 as reinforcements. The hybrid composite were prepared by conventional stir casting technique. The dry sliding wear test were carried out for various parameters like sliding distance, applied load and sliding speed. The Optical Microscope and SEM results showed the presence of B4C and MoS2, which are fairly uniform and randomly dispersed on matrix material.XRD analysis, shown the presence of B4C and MoS2 phases in the prepared composites.The incorporation of reinforcement particles B4C and MoS2 reduces the specific wear rate of composites. The addition of MoS2 as a secondary reinforcement has significant effect on reducing specific wear rate of prepared composites. By using SEM worn surface of hybrid composites were studied.


2019 ◽  
Vol 71 (9) ◽  
pp. 1064-1071 ◽  
Author(s):  
Alagarsamy S.V. ◽  
Ravichandran M.

Purpose Aluminium and its alloys are the most preferred material in aerospace and automotive industries because of their high strength-to-weight ratio. However, these alloys are found to be low wear resistance. Hence, the incorporation of ceramic particles with the aluminium alloy may be enhanced the mechanical and tribological properties. The purpose of this study is to optimize the specific wear rate and friction coefficient of titanium dioxide (TiO2) reinforced AA7075 matrix composites. The four wear control factors are considered, i.e. reinforcement (Wt.%), applied load (N), sliding velocity (m/s) and sliding distance (m). Design/methodology/approach The composites were fabricated through stir casting route with varying weight percentages (0, 5, 10 and 15 Wt.%) of TiO2 particulates. The mechanical properties of the composites were studied. The specific wear rate and friction coefficient of the newly prepared composites was determined by using a pin-on-disc apparatus under dry sliding conditions. Experiments were planned as per Taguchi’s L16 orthogonal design. Signal-to-noise ratio analysis was used to find the optimal combination of parameters. Findings The mechanical properties such as yield strength, tensile strength and hardness of the composites significantly improved with the addition of TiO2 particles. The analysis of variance result shows that the applied load and reinforcement Wt.% are the most influencing parameters on specific wear rate and friction coefficient during dry sliding conditions. The scanning electron microscope morphology of the worn surface shows that TiO2 particles protect the matrix from more removal of material at all conditions. Originality/value This paper provides a solution for optimal parameters on specific wear rate and friction coefficient of aluminium matrix composites (AMCs) using Taguchi methodology. The obtained results are useful in improving the wear resistance of the AA7075-TiO2 composites.


Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 660
Author(s):  
Qun Wang ◽  
Yingpeng Zhang ◽  
Xiang Ding ◽  
Shaoyi Wang ◽  
Chidambaram Seshadri Ramachandran

In order to investigate the effect of WC grain size on coatings’ properties and abrasive wear performance, a few WC-20Cr3C2-7Ni coatings with three different WC grain sizes were deposited by the high-velocity oxy-fuel (HVOF) thermal spray process. The phase compositions, microstructures, and mechanical properties of the coatings were investigated. Furthermore, the two- and three-body abrasive wear performances of the three coatings were tested by using SiC and SiO2 abrasives, respectively. The results show that all the three coatings were composed of WC, Cr3C2, and the Ni binder as well as the (W,Cr)2C phase. The abrasive wear resistance of the WC-20Cr3C2-7Ni coating monotonously increased with increasing WC grain size when the SiC abrasive was used in the two- and three-body abrasive wear tests. However, the wear resistance trend was reversed when the SiO2 abrasive was used in the three-body abrasive wear test. The specific wear rate of the WC-20Cr3C2-7Ni coating exposed to the SiC abrasive under the two-body abrasive wear test was the largest. The wear resistance of the coatings was more significantly affected by the hardness of the abrasive particles than the size of carbides present within the coating. The high hardness of SiC can cut both the carbide and the binder phase of the WC-based cermet coatings, resulting in a high wear rate, whereas the low hardness of SiO2 cuts and/or scratches the binder initially, and then it dislodges the carbides from the matrix. The dislodged carbides which were subsequently pulled out from the matrix by the repeated impact of the SiO2 abrasives result in a milder wear rate.


Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1805
Author(s):  
Yu ◽  
Zhang ◽  
Tang ◽  
Gao

(1) In order to improve the properties of antifriction and wear resistance of polyimide (PI) composite under high temperature conditions, (2) 3-Aminopropyltriethoxysilane (APTES) and Lanthanum (La) salt modifications were employed to manufacture poly-p-phenylenebenzobisoxazole (PBO)/PI composites with different interface properties. The representative ambient temperatures of 130 and 260 °C were chosen to study the friction and wear behavior of composites with different interface properties. (3) Results revealed that while both modification methods can improve the chemical activity of the surface of PBO fibers, the La salt modification is more effective. The friction coefficient of all composites decreases with the increase of sliding velocity and load at two temperatures, and the specific wear rate is increases. Contrary to the situation in the 130 °C environment, the wear resistance of the unmodified composite in the 260 °C environment is greatly affected by the sliding velocity and load, while the modified composites are less affected. Under the same test parameters, the PBO–La/PI composite has the lowest specific wear rate and friction coefficient, and (4) La salt modification is a more effective approach to improve the properties of antifriction and wear resistance of PI composite than APTES modification in high ambient temperatures.


1988 ◽  
Vol 140 ◽  
Author(s):  
H. De Beurs ◽  
J. Th. M. De Hosson

AbstractDespite the advantages of laser processing for the production of wear resistant materials, laser surface melting results in tensile stresses because the melted layer shrinks during resolidification. These tensile stresses may lead to severe cracking of the material and to deleterious effects on the wear behaviour. Our basic idea presented in this paper is to convert the high tensile stresses in the laser melted surface into a compressive state after implantation. In general, neon implantation is not very effective in the reduction of wear rates. However, neon implantation into laser melted steel turns out to reduce the wear rate substantially.


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