Characterization of the electrical behavior of a discontinuous hybrid yarn textile made of recycled carbon and PA6 fibers during Joule heating

The Joule heating of carbon fiber-based textiles enables an energy- and cost-efficient processing of carbon fiber reinforced thermoplastic parts. This article introduces a new method to pass direct current into a dry, not pre-consolidated hybrid yarn textile based on recycled carbon fibers and polyamide 6 fibers. The aim is to melt polyamide fibers, subsequently impregnate carbon fibers, and finally consolidate the material to form a composite part in a single process step. To increase the reliability of this technology, the electrical properties and the behavior of the material during the heating process must be thoroughly investigated. It will be addressed how the material is characterized during the process and how the changing resistivity of the textile affects the current flow between the electrodes to generate intrinsic heat. Moreover, a method to determine the effective material resistivity by finite element simulation on the fiber scale based on a CT scan is presented. Thus, a validated material model with respect to the temperature development in the textile based on ρ = ρ (Τ) was established.

Optimization of Polyamide Pulp-Reinforced Silica Aerogel Composites for Thermal Protection Systems

The present work describes for the first time the preparation of silica-based aerogel composites containing tetraethoxysilane (TEOS) and vinyltrimethoxysilane (VTMS) reinforced with Kevlar® pulp. The developed system was extensively investigated, regarding its physical, morphological, thermal and mechanical features. The obtained bulk density values were satisfactory, down to 208 kg·m−3, and very good thermal properties were achieved—namely a thermal conductivity as low as 26 mW·m−1·K−1 (Hot Disk®) and thermal stability up to 550 °C. The introduction of VTMS offers a better dispersion of the polyamide fibers, as well as a higher hydrophobicity and thermal stability of the composites. The aerogels were also able to withstand five compression-decompression cycles without significant change of their size or microstructure. A design of experiment (DOE) was performed to assess the influence of different synthesis parameters, including silica co-precursors ratio, pulp amount and the solvent/Si molar ratio on the nanocomposite properties. The data obtained from the DOE allowed us to understand the significance of each parameter, offering reliable guidelines for the adjustment of the experimental procedure in order to achieve the optimum properties of the studied aerogel composites.

Preparation and Characterization of Hydrophilic Wetting-Modified Polyamide Fibers

To improve the moisture absorption and air permeability of polyamide (PA) fibers, the modified fibers with porous structure were fabricated by melt spinning using polyethylene glycol (PEG) as the pore-forming agent due to its high solubility in water. The effects of pores caused by different PEG contents on the structure and properties of modified fibers were analyzed by electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and water contact angle. These results indicate that the porosity of modified fibers increases with PEG content increasing. Moreover, the formation of pores obviously affects the crystal forms of modified fibers. The alpha crystal gradually decreases and the gamma crystal increases with the porosity increasing. Furthermore, with respect to the modified fibers obtained from 47.33% PEG content, its water absorption increases from 3.78% of pure PA to 19.76% and its contact angle decreases from 116° to 85°. In addition, due to the interaction of hydrogen bond occurring between PA and PEG during the spinning process, the elongation at break, rupture work, and initial modulus of modified fibers were improved when the porosity was not more than 4.23%.