Thermal welding of polymeric biomaterials: Development of a novel device for temperature controlled local application

We present a thermal processing device, equipped for local heating and welding of biomaterials, e.g. electrospun nonwovens or polymer films. Depending on the application and choice of materials, we aim to determine appropriate processing parameters for permanent and non-permanent welds. Due to the modular device structure, applicationspecific heating tools can be used. Process temperature up to 250 °C is feasible. In this concept study, a welding tool with interchangeable small-size heating tips of different geometric shapes were investigated regarding their suitability for welding of polycarbonate urethane based silicone elastomer nonwovens. Generated welds were examined by imaging techniques and tensile testing. Regardless of the tip shape, welds were generated withstanding forces up to 3.0 N and 4.3 N for tensile and shear loading, respectively.

INFLUENCE OF THE CHEMICAL COMPOSITION AND METHOD OF SMELTING ON THE PROPERTIES OF THE METAL OF WELDED JOINTS OF ECONOMICALLY ALLOYED CHROMIUM-MANGANESE-NICKEL STEELS

The results of studies on the influence of the chemical composition on mechanical properties of the base metal and the metal of the near-seam zone of welded joints of ferrite-austenitic steels are presented. The positive effect of microalloying of steels with calcium and cerium on the resistance to embrittlement of the metal after exposure to the thermal welding cycle is shown. It is established that alloying ferrite-austenitic steels with molybdenum and vanadium reduces the tendency to grain growth during welding heating, and doping with nitrogen leads to the stabilization of the phase composition of steels under the influence of elevated welding and operating temperatures.

Polyurethane modified epoxy vitrimer and its stress relaxation behavior

Anhydride cured epoxy vitrimers usually exhibit desired mechanical strength but poor toughness and slow transesterification rate. Therefore, the repairing property of the material was restricted. In this paper, polyurethane modified epoxy vitrimer (PU-Epv) was prepared. PU was introduced into the vitrimer system of tetrahydrophthalic anhydride cured epoxy to improve the toughness of the material. Meanwhile, because of the presence of amino ester, the transesterification reaction was promoted and the activation energy of the transesterification was only 33.59 kJ/mol. In the thermal welding experiment, the material could be welded at least five times, and scratches on the surface of the samples could be efficiently repaired within 30 min. The toughness of the material was improved without damaging the strength. Meanwhile, the hard thermosetting epoxy was endowed with excellent repairing properties to increase the service life of the material.

Flexible welding of SiOx nanowire to macroporous carbon film and underlying new insights

With the continuous decreasing in sizes of functional materials and devices, people are being asked to perform a flexible, accurate, in-situ and non-thermal welding of nanowires at the nanoscale. In this work, a well deliberated procedure including three typical stages: sharpening, hooking and welding, was carried out in sequence by in-situ TEM to realize the high demand welding of SiOx nanowire to macroporous carbon film. It was found that the brittle SiOx nanowire was non-thermally softened under energetic e-beam irradiation, and the flexibility and accuracy of welding could be achieved by adjusting the beam spot size, irradiation location and irradiation time. It was demonstrated that the nanocurvature effect of SiOx nanowire and the ultra-fast energy deposition effect induced by energetic e-beam irradiation dominated the diffusion, evaporation and plastic flow of atoms and the resulting nanowire re-shaping and nanowelding processes. In contrast, the traditional knock-on mechanism and e-beam heating effect are inadequate to explain these phenomena. Therefore, such a study is crucial not only to the flexible technical controlling but also to the profound fundamental understanding of energetic e-beam-induced nanowire re-shaping and nanowelding.