Synthesis of Mesoporous Cu-Ni/Al2O4 Catalyst for Hydrogen Production via Hydrothermal Reconstruction Route

Mesoporous Cu-Ni/Al2O4 catalyst of high surface area (176 m2g−1) is synthesized through a simple hydrothermal reconstruction process by using low-cost activated alumina as the aluminate source without organic templates. The desired mesoporous structure of the catalyst is formed by the addition of Cu2+ and Ni2+ metal ions in the gel solution of the activated alumina followed by hydrothermal treatment at 70 °C and calcination at temperatures in the range of 600 to 800 °C. To consider the environmental concern, we found the concentration of the Cu2+ and Ni2+ ion in the residual filtrate is less than 0.1 ppm which satisfies the effluent standard in Taiwan (<1.0 ppm). The effects of the pH value, hydrothermal treatment time, and calcination temperature on the structure, morphology and surface area of the synthesized Cu-Ni/Al2O4 composites are investigated as well. In addition, the Cu-Ni/Al2O4 catalyst synthesized at pH 9.0 with a hydrothermal treatment time of 24 h and a calcination temperature of 600 °C is used for hydrogen production via the partial oxidation of methanol. The conversion efficiency is found to be >99% at a reaction temperature of around 315 °C, while the H2 yield is 1.99 mol H2/mol MeOH. The catalyst retains its original structure and surface area following the reaction process, and is thus inferred to have a good stability. Overall, the hydrothermal reconstruction route described herein is facile and easily extendable to the preparation of other mesoporous metal-alumina materials for catalyst applications.

Coating Characteristic of Hydroxyapatite on Titanium Substrates via Hydrothermal Treatment

Medical pure titanium (Ti) shows excellent chemical stability and mechanical properties in clinical uses, but its initial fixation with host bone, when implanted, is usually delayed owing to the bioinert Ti surface. In this study, we fabricate the hydroxyapatite (HA)-coated titanium by three steps reactions: (1) to form an activated O2− layer by immersing Ti substrate into an alkaline solution such as NaOH; (2) the O2− bonds with Ca2+ to form Ca–O–Ti bonding, in which O plays the part of bridge materials between Ca and Ti substrate and (3) the conversion of Ca–O–Ti samples to HA-coated Ti samples by immersion into Na2HPO4 2 M at 180 °C for 48 h using hydrothermal methods. The effect of different phosphate solutions (NaH2PO4 2 M and Na2HPO4 2 M solution) and hydrothermal treatment time (24 and 48 h) on the characteristic of hydroxyapatite coating titanium substrate is also investigated using the optical microscope, thin film XRD and SEM/EDX. The HA-coated Ti samples fabricated by immersion into Na2HPO4 2 M at 180 °C for 48 h show fiber HA covering Titan substrate with a diameter varying from 0.1 to 0.3 µm. These HA-coated Ti samples can be regarded as promising multifunctional biomaterials.

Effect of Reaction Time and Hydrothermal Treatment Time on the Textural Properties of SBA-15 Synthesized Using Sodium Silicate as a Silica Source and Its Efficiency for Reducing Tobacco Smoke Toxicity

The synthesis of SBA-15 has been optimized using sodium silicate, an inexpensive precursor of SBA-15. In this work, the influence of synthesis times of the precipitation and the hydrothermal treatment steps, on the textural properties developed as well as for reducing the toxic compounds generated in tobacco smoking, has been studied. The hydrothermal treatment has been proved to be necessary to obtain materials with adequate performance in this particular application. Twenty-four hours of hydrothermal treatment provide materials with the best properties. Although the reaction stage usually involves the mixing of reagents during 24 h, 40 min is enough to obtain a material with stick-like morphology and typical textural properties. Moreover, between 1 and 2 h of reaction time, the material proved to have the best performance for the purpose of reducing the toxicity of the products generated during the tobacco smoking process. These results are of great significance for an eventual scaling up to industrial scale of the SBA-15 manufacturing process. Results of a pilot plant experiment in a batch of 4 kg of SBA-15 are reported.

Development of a novel sequential pretreatment strategy for the production of bioethanol from coconut pulp residue

Coconut pulp residues waste generated after extraction of milk or oil. These wastes end up as feed to animals, fertilizers and firewood/cooking fuel whilst large quantities often left to rot in the field, which causes cause pollution, waste disposal problems and increase handling cost for farmers. In order to alleviate this problem, coconut pulp residue was used as feedstock for bioethanol production. However, improvements on pretreatment are necessary to produce higher sugar concentration prior to fermentation. Bioethanol production from coconut pure pulp residue (PPR) and combined pulp residue (CPRS) was investigated. The results showing 40 minutes’ pre-hydrothermal treatment time and 2% mild sulphuric acid for PPR and 20 minutes’ hydrothermal treatment time and 2% mild sulphuric acid for CPRS.

Hydrothermal Synthesis of Cellulose Nanocrystal-Grafted-Acrylic Acid Aerogels with Superabsorbent Properties

In this work, we applied a fast and simple method to synthesize cellulose nanocrystal (CNC) aerogels, via a hydrothermal strategy followed by freeze drying. The characteristics and morphology of the obtained CNC-g-AA aerogels were affected by the hydrothermal treatment time, volume of added AA (acrylic acid), and the mass fraction of the CNCs. The formation mechanism of the aerogels involved free radical graft copolymerization of AA and CNCs with the cross-linker N,N′-methylene bis(acrylamide) (MBA) during the hydrothermal process. The swelling ratio of the CNC-g-AA aerogels was as high as 495:1, which is considerably greater than that of other polysaccharide-g-AA aerogels systems. Moreover, the CNC-g-AA aerogels exhibited an excellent methyl blue (MB) adsorption capacity and the ability to undergo rapid desorption/regeneration. The maximum adsorption capacity of the CNC-g-AA aerogels for MB was greater than 400 mg/g. Excellent regeneration performance further indicates the promise of our CNC-g-AA aerogels as an adsorbent for applications in environmental remediation.

Effect of Hydrothermal Treatment in Calcium Phosphate Solution on SUS304 Substrate

SUS 304 stainless steel is known to be a biocompatible material and is widely used as screws or plates. However, issues regarding iron ion release after implantation become a concern which limits the application of SUS304. Therefore, to overcome these shortcomings, surface modification on SUS304 by forming calcium layer is needed to disable iron release from the substrate and also to encourage cell attachment. In this study, initially SUS 304 substrate are subjected to electrolysis process in sodium chloride solution to form pitting corrosion. These pitting corrosion will give the anchoring effect for the calcium ions to attach. Then the substrate are subjected to hydrothermal treatment at 200°C in calcium phosphate solution for 24, 36, 48, and 60 hours for deposition of calcium ions on the pitted SUS304 surface. Surface morphology observed by scanning electron microscope (SEM) shows that the calcium ions were deposited on the surface of the SUS304 substrate regardless hydrothermal treatment time. Rockwell hardness values shows that as hydrothermal treatment time increased the hardness value decreases. Therefore, hydrothermal treatment method enables the deposition of calcium ions layer on the surface of SUS304 which will inhibit the release of iron ions and enhanced bone attachment with the implant due to the bonding of the calcium ions with the bone.

Crystalline microstructure of boehmites studied by multi-peak analysis of powder X-ray diffraction patterns

Nanocrystalline boehmite (gamma-aluminium-oxyhydroxide) is a material of industrial importance, the functionality of which follows from its crystalline microstructure. A procedure for preparing boehmite nanoparticles, comprising the formation of a precipitate by the alkalization of an aqueous solution of aluminium nitrate and subsequent hydrothermal aging, was previously elaborated. The application of an additive (maltitol or tartaric acid) to control the sizes and shapes of crystallites in the produced polycrystalline powder of boehmite was developed. The aim of this work is a study of the effect of the hydrothermal treatment time on nanocrystalline characteristics of boehmite, both in absence and in presence of the additive. The obtained materials were investigated by using X-ray diffraction (XRD) as principal technique and additionally by scanning and transmission electron microscopy. The multi-peak analysis of powder XRD patterns was applied to determine the prevalent crystallite shape, volume-weighted crystallite size distribution, and second-order crystalline lattice strain distribution being principal quantitative characteristics of the crystalline microstructure. Based on these characteristics, three types of the microstructure correlated with the production procedures were observed and discussed in detail. The nanoparticles of boehmites were found to be monocrystalline grains with characteristic habits and sizes of order of ten nanometers weakly dependent on the hydrothermal treatment time.