Studying the storage maturation of freshly mixed rubber compounds and its effects on processing properties

1994 ◽  
Vol 53 (8) ◽  
pp. 1025-1035 ◽  
Author(s):  
J. L. Leblanc ◽  
A. Staelraeve
Author(s):  
O. V. Karmanova ◽  
S. G. Tikhomirov ◽  
E. V. Lintsova ◽  
L. V. Popova

Studies of experimental adhesion modifiers based on a mixture of fatty acids from the production of light vegetable oils. The properties of rubber compounds and their vulcanizates obtained using experimental adhesion promoters KK with cobalt content from 7.5 to 16.5% are investigated. The plastic-elastic and vulcanization properties of the properties of breaker rubber compounds based on polyisoprene, the physical and mechanical properties of breaker rubbers and the bond strength in the “rubber-brass-plated steel cord system” were studied. When testing belt rubbers containing experienced adhesion promoters or an imported analog of Manobond 680C, the following features were revealed. The plasticity of the prototypes was in the range of 0.2-0.4. This indicates satisfactory processing properties. The Mooney viscosity of the prototypes was lower than that of the production sample. The use of experienced adhesion promoters instead of the analogue (Manobond 680C) increases the resistance to scorching. On the basis of the analysis of elastic-strength properties, it was found that in terms of the conditional tensile strength, the prototypes were inferior to the serial ones. However, rubbers containing the KK-12, KK-13.5, KK-15 promoters met the control standards. The tensile elongation at break of the experimental rubbers is higher than that of the serial sample. This may indicate the formation of a more uniform cure network in the presence of the test products. When testing rubber-metal-hard composites, it was noted that, under normal conditions, the experienced adhesion promoters have advantages over Manobond 680C. However, at elevated temperatures, under conditions of salt and steam-air aging, they are slightly inferior to Manobond 680C. It has been established that the experimental adhesion promoters provide the required set of technical properties of belt rubbers with a CO2 + content of 12–16.5% wt. Thus, it is possible to recommend the adhesion promoters KK 12, KK-13.5, KK 15 for practical use in the composition of belt rubber compounds. This will allow replacing a foreign-made product and reducing the cost of production.


1974 ◽  
Vol 47 (2) ◽  
pp. 342-356 ◽  
Author(s):  
V. A. Grechanovskii ◽  
I. Ya Poddubnyi ◽  
L. S. Ivanova

Abstract By changing the sol-gel ratio and the structure of the gel fraction it is possible to obtain various grades of synthetic cis-poly(isoprene) which show promise for different applications in the tire and mechanical rubber goods industries. The processability of commercial SKI-3 rubber (at a given average molecular weight of sol) depends mainly on the structure of the gel fraction. Thus, for example, inferior processing properties of rubber compounds is associated primarily with the presence of tight gel. The content and structure of the gel fraction also significantly affect plasto-elastic properties of raw rubbers, e.g. a low plasticity of raw rubbers owes to the increased content of gel fraction. The reduced green strength of compounds based on SKI—3 rubber is accounted for by its chemical structure. Conventional methods used to change the properties of rubbers (including the variation in molecular weight, molecular weight distribution, branching degree, and variation in the content and structure of gel fraction) cannot be considered to be adequate to tackle the problem of the green strength of SKI—3 black stocks. The way to solve the problem appears to be the introduction of functional groups into the polymer chain at the stage of synthesis or processing. These functional groups should be active as to the formation of labile rubber—carbon black—rubber and/or rubber—rubber bonds. High purity of microstructure is necessary but not sufficient for obtaining the required level of green strength of compounded SKI—3. The gel fractions of SKI—3 rubber yield vulcanizates with a more dense network than the corresponding sol vulcanizates. The temperature dependence of the tensile strength is controlled by the network density of vulcanizates from high cis-1,4 poly(isoprene).


1992 ◽  
Vol 65 (1) ◽  
pp. 201-210 ◽  
Author(s):  
Larry R. Evans ◽  
David A. Benko ◽  
James G. Gillick ◽  
Walter H. Waddell

Abstract Microcapsules containing rubber antidegradants were formed in a spray-drying process. Studies were carried out to select the proper wall material based on the processing properties, migration rate of the antidegradant through the capsule wall, thickness of the capsule wall, and overall capsule diameter. The resulting capsules were incorporated into a rubber article, providing a reservoir of antidegradant during the exposure lifetime. Testing of the rubber compounds with microcapsules having diameters less than 50 µm containing AN-(l,3-dimethylbutyl)-N′-phenyl-p-phenylenediamine in a matrix of cellulose acetate showed a significant increase in the crack-free lifetime of the rubber when flexed in exposure to ozone.


1938 ◽  
Vol 11 (3) ◽  
pp. 585-590
Author(s):  
A. H. Nellen ◽  
C. E. Barnett

Abstract A STUDY of the processing properties imparted by any pigment to a rubber compound is important in determining the most effective and economical type of pigment for a particular purpose. For example, in a truck tire carcass compound where zinc oxide may be the main pigment, in order to obtain the maximum quality this zinc oxide should be of the type which will give a soft uncured stock and free-flowing qualities so that the cords in the carcass may be thoroughly impregnated during the calendering and curing processes. Also, in a tread compound where channel black is the main pigment, that type of black which will allow faster incorporation into the rubber, faster extrusion, and better flowing qualities will result in manufacturing economies. In the case of both the zinc oxides and the carbon blacks it is essential that these desirable processing characteristics be obtained without losses in other properties, such as rate of cure, tensile strength, and abrasion resistance.


2010 ◽  
Vol 38 (1) ◽  
pp. 80-98 ◽  
Author(s):  
M. Gerster ◽  
C. Fagouri ◽  
E. Peregi

Abstract One challenge facing green tire technology is to achieve good silica hydrophobation/dispersion within the polymer matrix without a detrimental increase in the rubber compound’s viscosity during compounding. This phenomenon is well known to be induced by premature and unwanted coupling and/or crosslinking of the traditional coupling agents. The current state-of-the-art polysulfides silanes, bis(3-triethoxysilylpropyl)tetrasulfide and to a lesser extent bis(3-triethoxysilylpropyl)disulfide (“Product Application—VP Si 75/VP X 75-S in the Rubber Industry,” Degussa Hüls Report No. PA 723.1E), need to be carefully incorporated with careful temperature control during the rubber compounding to prevent this “scorchy” behavior. This paper will present novel monofunctional silanes which are suited for preparing highly silica-loaded rubber compounds of superior processability, while applying fewer mixing passes, thereby reducing mixing times which can lead to improved productivity and cost savings. Additionally, these safer coupling agents can be processed at higher temperatures which can, again, lead to reduced mixing time and better ethanol removal thereby improving the tire’s physical properties and reducing the volatile organic compounds generated during the tire’s use. The rubber compounds produced using these monofunctional silanes are characterized by lower Mooney viscosity and improved processability. Advantageously, within these novel chemical classes of coupling agents, selective functionalization of the silanes allows production of tailor-made coupling agents which can respond to the specific requirements of the tire industry (Vilgis, T. A. and Heinrich, G., “Die Physic des Autoreifens,” Physikalische Blätter, Vol. 57, 2001, pp. 1–7).


2019 ◽  
Vol 48 (3) ◽  
pp. 224-248
Author(s):  
Pablo N. Zitelli ◽  
Gabriel N. Curtosi ◽  
Jorge Kuster

ABSTRACT Tire engineers are interested in predicting rolling resistance using tools such as numerical simulation and tests. When a car is driven along, its tires are subjected to repeated deformation, leading to energy dissipation as heat. Each point of a loaded tire is deformed as the tire completes a revolution. Most energy dissipation comes from the cyclic loading of the tire, which causes the rolling resistance in addition to the friction force in the contact patch between the tire and road. Rolling resistance mainly depends on the dissipation of viscoelastic energy of the rubber materials used to manufacture the tires. To obtain a good rolling resistance, the calculation method of the tire finite element model must take into account temperature changes. It is mandatory to calibrate all of the rubber compounds of the tire at different temperatures and strain frequencies. Linear viscoelasticity is used to model the materials properties and is found to be a suitable approach to tackle energy dissipation due to hysteresis for rolling resistance calculation.


1999 ◽  
Vol 27 (4) ◽  
pp. 206-226 ◽  
Author(s):  
L. Garro ◽  
G. Gurnari ◽  
G. Nicoletto ◽  
A. Serra

Abstract The interfacial phenomena between tread rubber compounds and rough surfaces are responsible for most of the behavior of a tire on the road. A new device was developed for the investigation of these phenomena in the laboratory. The device consists of a fully instrumented road wheel on which a simple geometry specimen is driven. The possibilities offered by this device are to perform tests at constant slip or at constant torque on both wet and dry surfaces, with complex cycles. The machine allows the measurement of slip, tangential forces, and temperature on the specimen, and computer software adds the possibility of applying Fourier analyses on force, road wheel speed, and specimen speed data. Other possibilities offered by the road wheel are to change the road surface, the load on the specimen, and the water rate. The description of a complete experiment is detailed in the paper showing the correlation of data with actual tire performances.


2014 ◽  
Vol 42 (4) ◽  
pp. 290-304
Author(s):  
Rajarajan Aiyengar ◽  
Jyoti Divecha

ABSTRACT The blends of natural rubber (NR), polybutadiene rubber (BR), and other forms of rubbers are widely used for enhancing the mechanical and physical properties of rubber compounds. Lots of work has been done in conditioning and mixing of NR/BR blends to improve the properties of its rubber compounds and end products such as tire tread. This article employs response surface methodology designed experiments in five factors; high abrasion furnace carbon black (N 330), aromatic oil, NR/BR ratio, sulfur, and N-oxydiethylene-2-benzothiazole sulfenamide for determination of combined and second order effects of the significant factors leading to simultaneous optimization of the NR/BR blend system. One of the overall optimum of eight properties existed at carbon 44 phr, oil 6.1 phr, NR/BR 78/22 phr with the following values of properties: tensile strength (22 MPa), elongation at break (528%), tear resistance (30 kg/mm), rebound resilience (67%), moderate hardness (68 International rubber hardness degrees) with low heat buildup (17 °C), permanent set (12%), and abrasion loss (57 mm3). More optimum combinations can easily be determined from the NR/BR blend system models contour plots.


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