scholarly journals Simulation of Dynamic Stresses on High Performance Engine Valve Spring System Considering Coil Clashing Effect

2021 ◽  
pp. 108-113
Author(s):  
Michele Calabretta ◽  
Alessandro Sitta ◽  
Salvatore Massimo Oliveri ◽  
Gaetano Sequenzia
Keyword(s):  
High Performance ◽  
Engine Speed ◽  
Combustion Process ◽  
Contact Forces ◽  
Valve Train ◽  
Combustion Engines ◽  
Dynamic Stresses ◽  
Durability Analysis ◽  
Spring Force ◽  
High Engine Speed

AbstractThe valve train plays a major role in the performance of internal combustion engines by controlling the combustion process and it is therefore one of the key aspects for increasing the efficiency of combustion engines. Considering the dynamics, the spring force must be high enough to reliably close the valve preventing from seating bouncing due to surge modes after the valve closure. On the other side, the spring force should be kept as low as possible in order to reduce the engine friction losses and consequently the fuel consumption. In the high-performance engines, the valve springs have to be designed and optimized for sustaining higher stresses with compact dimensions leading to critical material and manufacturing processes. This requires a reduction of moving masses and a strong focus on design and process optimization of the coil springs for reducing the mechanical load and the friction losses at low engine speed. At the same time, valve train should be reliable at high engine speed. The calculation of stresses and contact forces for moving parts under dynamic load is essential for durability analysis. A method to calculate the contact of moving masses is described and proposed to justify valve motions experimental results. To fully understand the failure mechanism of test bed reliability trials, the dynamic stresses have been calculated modeling the real springs’ shape. The contact forces have been reproduced considering the coil clash effects and the dynamic behavior of the flexible spring.

scholarly journals Application of a zero-dimensional model to assess the effect of swirl on indicated efficiency

2018 ◽  
Vol 20 (8-9) ◽  
pp. 837-848 ◽  
Author(s):  
Alberto Broatch ◽  
Jaime Martín ◽  
Antonio García ◽  
Diego Blanco-Cavero ◽  
Alok Warey ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Engine Speed ◽  
Combustion Engine ◽  
Combustion Velocity ◽  
Combustion Process ◽  
Dimensional Model ◽  
Trade Offs ◽  
High Engine Speed ◽  
Rate Of Heat Release ◽  
The Impact

Increasing internal combustion engine efficiency continues being one of the main goals of engine research. To achieve this objective, different engine strategies are being developed continuously. However, the assessment of these techniques is not straightforward due to their influence on various intermediate phenomena inherent to the combustion process, which finally result in indicated efficiency trade-offs. During this work, a new methodology to assess these intermediate imperfections on gross indicated efficiency using a zero-dimensional model is developed. This methodology is applied to a swirl parametric study, where it has been concluded that the heat transfer and the rate of heat release are the single relevant changing phenomena. Results show that heat transfer always increases with swirl affecting negatively gross indicated efficiency (around −0.5%), while the impact of combustion velocity is not monotonous. It is enhanced up to a certain swirl ratio (it changes with engine speed) at low engine speed (resulting in an increment of +1.7% in gross indicated efficiency), but it is slowed down at high engine speed with the consequent worsening of gross indicated efficiency (−0.8%).

OLIN C197

Alloy Digest ◽  
1999 ◽  
Vol 48 (1) ◽  
Keyword(s):  
Thermal Conductivity ◽  
Wear Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Performance ◽  
Corrosion And Wear ◽  
Contact Forces ◽  
High Current ◽  
Lower Strength ◽  
Current Carrying Capability

Abstract Olin C197 is a second-generation high performance alloy developed by Olin Brass. It has a strength and bend formability similar to C194 (see Alloy Digest Cu-360, September 1978), but with 25% higher electrical and thermal conductivity. High conductivity allows C197 to replace brasses and bronzes in applications where high current-carrying capability is required. Also, the strength of C197 provides higher contact forces when substituted for many lower strength coppers. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion and wear resistance as well as forming and joining. Filing Code: CU-627. Producer or source: Olin Brass.

scholarly journals CFD Study and Experimental Validation of a Dual Fuel Engine: Effect of Engine Speed

Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4307
Author(s):  
Roberta De Robbio ◽  
Maria Cristina Cameretti ◽  
Ezio Mancaruso ◽  
Raffaele Tuccillo ◽  
Bianca Maria Vaglieco
Keyword(s):  
Natural Gas ◽  
High Performance ◽  
Engine Speed ◽  
Pollutant Emissions ◽  
Dual Fuel ◽  
Automotive Market ◽  
Light Duty ◽  
Viable Solution ◽  
Dual Fuel Engines ◽  
Gas Ratio

Dual fuel engines induce benefits in terms of pollutant emissions of PM and NOx together with carbon dioxide reduction and being powered by natural gas (mainly methane) characterized by a low C/H ratio. Therefore, using natural gas (NG) in diesel engines can be a viable solution to reevaluate this type of engine and to prevent its disappearance from the automotive market, as it is a well-established technology in both energy and transportation fields. It is characterized by high performance and reliability. Nevertheless, further improvements are needed in terms of the optimization of combustion development, a more efficient oxidation, and a more efficient exploitation of gaseous fuel energy. To this aim, in this work, a CFD numerical methodology is described to simulate the processes that characterize combustion in a light-duty diesel engine in dual fuel mode by analyzing the effects of the changes in engine speed on the interaction between fluid-dynamics and chemistry as well as when the diesel/natural gas ratio changes at constant injected diesel amount. With the aid of experimental data obtained at the engine test bench on an optically accessible research engine, models of a 3D code, i.e., KIVA-3V, were validated. The ability to view images of OH distribution inside the cylinder allowed us to better model the complex combustion phenomenon of two fuels with very different burning characteristics. The numerical results also defined the importance of this free radical that characterizes the areas with the greatest combustion activity.

The High Performance Toroidal Engine Concept (HiPerTEC)

2011 ◽  
Author(s):  
Karl V. Hoose ◽  
Eric E. Shorey
Keyword(s):  
High Performance ◽  
Combustion Process ◽  
Thermodynamic Cycle ◽  
Unmanned Vehicles ◽  
Advanced Materials ◽  
Specific Power ◽  
Operating Characteristics ◽  
Free Piston ◽  
Engine Design ◽  
Swept Volume

The traditional reciprocating I.C. engine has evolved to a point where significant improvements in thermal efficiency and specific power are not expected. Modifications to existing engines may prove to be difficult and expensive while resulting in only marginal gains. In addition, most modifications result in added components that often increase cost and decrease reliability of the system as a whole. For applications requiring major advances in performance, such as unmanned vehicles, meeting mission requirements will likely stem from a revolutionary rather than an evolutionary engine design. The slider crank mechanism is a major impediment to the traditional reciprocating I.C. engine. Although this mechanism has been used for the past 100 years, it is very wasteful of the available energy supplied by the combustion process, where piston-liner interactions from this arrangement accounts for 50–70% of the total friction losses in this engine design. Eliminating the slider crank could significantly reduce friction losses and provide additional benefits that can increase fuel conversion efficiency. The HiPerTEC engine is an opposed, free-piston engine arranged in a toroidal configuration with two counter reciprocating sets of pistons. The counter reciprocating masses eliminate the vibration found in linear free-piston engines. The HiPerTEC employs a unique shared volume configuration where the swept volume is twice the physical cylinder volume. This attribute offers a significant increase in specific power, while the free-piston characteristics provide for substantial gains in thermodynamic cycle efficiency. An eight cylinder/chamber arrangement offers balanced operation in both two and four-stroke cycle modes to allow for a wide operating envelope. The final HiPerTEC configuration will require advanced materials to address lubrication and cooling requirements. This paper discusses the HiPerTEC design, operating characteristics, development progress to date, and the challenges that lie ahead.

scholarly journals Hydrogen application in internal combustion engines

2020 ◽  
Vol 21 (1) ◽  
pp. 14-19
Author(s):  
Arthur R. Asoyan ◽  
Igor K. Danilov ◽  
Igor A. Asoyan ◽  
Georgy M. Polishchuk
Keyword(s):  
Burning Rate ◽  
Internal Combustion Engines ◽  
Combustion Process ◽  
Hydrocarbon Fuel ◽  
Internal Combustion ◽  
Technical Solution ◽  
Combustion Engines ◽  
Environmental Friendliness ◽  
Petroleum Origin ◽  
Order Of Magnitude

A technical solution has been proposed to reduce the consumption of basic hydrocarbon fuel, to improve the technical, economic and environmental performance of internal combustion engines by affecting the combustion process of the fuel-air mixture with a minimum effective mass fraction of hydrogen additive in the fuel-air mixture. The burning rate of hydrogen-air mixtures is an order of magnitude greater than the burning rate of similar mixtures based on gasoline or diesel fuel, compared with the former, they are favorably distinguished by their greater detonation stability. With minimal additions of hydrogen to the fuel-air charge, its combustion time is significantly reduced, since hydrogen, having previously mixed with a portion of the air entering the cylinder and burning itself, effectively ignites the mixture in its entirety. Issues related to the accumulation of hydrogen on board the car, its storage, explosion safety, etc., significantly inhibit the development of mass production of cars using hydrogen fuel. The described technical solution allows the generation of hydrogen on board the car and without accumulation to use it as an additive to the main fuel in internal combustion engines. The technical result is to reduce the consumption of hydrocarbon fuels (of petroleum origin) and increase the environmental friendliness of the car due to the reduction of the emission of harmful substances in exhaust gases.

scholarly journals Assessment of thermodynamic cycle of internal combustion engine in terms of rightsizing

2019 ◽  
Vol 178 (3) ◽  
pp. 182-186
Author(s):  
Zbigniew SROKA ◽  
Maciej DWORACZYŃSKI
Keyword(s):  
Internal Combustion Engine ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Combustion Process ◽  
Thermodynamic Cycle ◽  
Internal Combustion ◽  
Research Problem ◽  
Combustion Engines ◽  
Operating Characteristics ◽  
Swept Volume

The modification of the downsizing trend of internal combustion engines towards rightsizing is a new challenge for constructors. The change in the displacement volume of internal combustion engines accompanying the rightsizing idea may in fact mean a reduction or increase of the defining swept volume change factors and thus may affect the change in the operating characteristics as a result of changes in combustion process parameters - a research problem described in this publication. Incidents of changes in the displacement volume were considered along with the change of the compression space and at the change of the geometric degree of compression. The new form of the mathematical dependence describing the efficiency of the thermodynamic cycle makes it possible to evaluate the opera-tion indicators of the internal combustion engine along with the implementation of the rightsizing idea. The work demonstrated the in-variance of cycle efficiency with different forms of rightsizing.

Improving the tribological behavior of internal combustion engines via the addition of nanoparticles to engine oils

2015 ◽  
Vol 4 (4) ◽  
Author(s):  
Mohamed Kamal Ahmed Ali ◽  
Hou Xianjun
Keyword(s):  
Internal Combustion Engines ◽  
Tribological Behavior ◽  
Internal Combustion ◽  
Valve Train ◽  
Combustion Engines ◽  
Power Losses ◽  
Oil Consumption ◽  
Engine Oils ◽  
Engine Efficiency ◽  
Sliding Surfaces

AbstractThe friction between two sliding surfaces is probably one of the oldest problems in mechanics. Frictional losses in any I.C. engine vary between 17% and 19% of the total indicated horse power. The performance of internal combustion engines in terms of frictional power loss, fuel consumption, oil consumption, and harmful exhaust emissions is closely related to the friction force and wear between moving parts of the engine such as piston assembly, valve train, and bearings. To solve this problem, most modern research in the area of Nanotribology (Nanolubricants) aims to improve surface properties, reduce frictional power losses, increase engine efficiency, and reduce consumed fuel and cost of maintenance. Nanolubricants contain different nanoparticles such as Cu, CuO, TiO

Analysis of radial roller bearing rating life in complex loading conditions

2021 ◽  
pp. 1-27
Author(s):  
Vladimir Ivannikov ◽  
Mikhail Leontiev ◽  
Sergey Degtyarev ◽  
Valeriy Popov
Keyword(s):  
High Performance ◽  
Roller Bearing ◽  
Complex Loading ◽  
Contact Forces ◽  
Loading Conditions ◽  
Jet Engines ◽  
Inertia Effects ◽  
Internal Contact ◽  
Rolling Elements ◽  
Life Analysis

Abstract An approach for accurate life analysis of radial roller bearings in complex loading conditions is presented. It employs ISO~16281 and accounts not only for external radial loads applied to the inner ring, but also for (i) internal bearing clearance, (ii) flexibility of the bearing rings, (iii) rings out-of-roundness, (iv) inertia effects, (v) rolling elements profile and (vi) rings misalignment. In the last decades these factors have been becoming more and more important for modern high-performance jet engines, whose shafts are commonly hollow and the housing and the rings thicknesses may be of comparable magnitudes. To obtain the distribution of internal contact forces, an advanced static model of a bearing with deformable, potentially misaligned, rings is developed. The bending deformations of the rings are reproduced superimposing deformed shapes from each of the arising internal contact force applied individually. Bearing rollers are allowed to have non-cylindrical profile, its geometry is approximated by means of slices each having constant diameter. A robust numerical scheme for solving the resultant set of equations with the aid of the barrier functions method is constructed. To increase even further the accuracy of rating life analysis, distributions of the contact stresses between the roller and the ring surfaces, obtained by solving numerically the problem of non-Hertzian interaction, are added to computations. A numerical benchmark test is presented to demonstrate the applicability of the developed approach. It shows how the aforementioned factors influence the bearing contact forces and its rating life.

Modeling of a Finger-Follower Cam System With Verification in Contact Forces

1993 ◽  
Author(s):  
Wensyang Hsu ◽  
Albert P. Pisano
Keyword(s):  
Constraint Equation ◽  
Contact Forces ◽  
Valve Train ◽  
Dynamic Responses ◽  
Valve Lift ◽  
Distributed Parameter ◽  
Contact Points ◽  
Frictional Forces ◽  
Contact Position ◽  
Force Data

Abstract A lumped/distributed-parameter, dynamic model is developed to investigate the dynamic responses of a finger-follower valve train with the effects of an oscillating pivot, frictional forces between sliding surfaces, and a hydraulic lash adjuster. Based on the measured force data at low speed, an algorithm is derived to determine the dynamic Coulomb friction coefficients around maximum valve lift simultaneously at three contact points. A constraint equation is formulated to find the contact position between the cam and the follower kinematically. This makes it possible for the model to simulate the dynamic response of the cam system when the pivot is moving. A hydraulic lash adjuster acting as the pivot of the follower is also modeled with the effects of oil compressibility and oil refill mechanism. The model is numerically integrated and shown to have good agreement between simulation results and experimental data of contact forces at three different speeds. The maximum operating speed is limited by valve toss, loss contact between components. The model predicts toss between the hydraulic lash adjuster and the follower at 2535 rpm, and experiment indicates toss starting at 2520 rpm of camshaft speed.

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